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      Atomistic observation of a crack tip approaching coherent twin boundaries

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      Scientific Reports
      Nature Publishing Group

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          Abstract

          Coherent twin boundaries (CTBs) in nano-twinned materials could improve crack resistance. However, the role of the CTBs during crack penetration has never been explored at atomic scale. Our in situ observation on nano-twinned Ag under a high resolution transmission electron microscope (HRTEM) reveals the dynamic processes of a crack penetration across the CTBs, which involve alternated crack tip blunting, crack deflection, twinning/detwinning and slip transmission across the CTBs. The alternated blunting processes are related to the emission of different types of dislocations at the crack tip and vary with the distance of the crack tip from the CTBs.

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          Ultrahigh strength and high electrical conductivity in copper.

          Methods used to strengthen metals generally also cause a pronounced decrease in electrical conductivity, so that a tradeoff must be made between conductivity and mechanical strength. We synthesized pure copper samples with a high density of nanoscale growth twins. They showed a tensile strength about 10 times higher than that of conventional coarse-grained copper, while retaining an electrical conductivity comparable to that of pure copper. The ultrahigh strength originates from the effective blockage of dislocation motion by numerous coherent twin boundaries that possess an extremely low electrical resistivity, which is not the case for other types of grain boundaries.
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            Revealing the maximum strength in nanotwinned copper.

            The strength of polycrystalline materials increases with decreasing grain size. Below a critical size, smaller grains might lead to softening, as suggested by atomistic simulations. The strongest size should arise at a transition in deformation mechanism from lattice dislocation activities to grain boundary-related processes. We investigated the maximum strength of nanotwinned copper samples with different twin thicknesses. We found that the strength increases with decreasing twin thickness, reaching a maximum at 15 nanometers, followed by a softening at smaller values that is accompanied by enhanced strain hardening and tensile ductility. The strongest twin thickness originates from a transition in the yielding mechanism from the slip transfer across twin boundaries to the activity of preexisting easy dislocation sources.
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              Dislocation nucleation governed softening and maximum strength in nano-twinned metals.

              In conventional metals, there is plenty of space for dislocations-line defects whose motion results in permanent material deformation-to multiply, so that the metal strengths are controlled by dislocation interactions with grain boundaries and other obstacles. For nanostructured materials, in contrast, dislocation multiplication is severely confined by the nanometre-scale geometries so that continued plasticity can be expected to be source-controlled. Nano-grained polycrystalline materials were found to be strong but brittle, because both nucleation and motion of dislocations are effectively suppressed by the nanoscale crystallites. Here we report a dislocation-nucleation-controlled mechanism in nano-twinned metals in which there are plenty of dislocation nucleation sites but dislocation motion is not confined. We show that dislocation nucleation governs the strength of such materials, resulting in their softening below a critical twin thickness. Large-scale molecular dynamics simulations and a kinetic theory of dislocation nucleation in nano-twinned metals show that there exists a transition in deformation mechanism, occurring at a critical twin-boundary spacing for which strength is maximized. At this point, the classical Hall-Petch type of strengthening due to dislocation pile-up and cutting through twin planes switches to a dislocation-nucleation-controlled softening mechanism with twin-boundary migration resulting from nucleation and motion of partial dislocations parallel to the twin planes. Most previous studies did not consider a sufficient range of twin thickness and therefore missed this strength-softening regime. The simulations indicate that the critical twin-boundary spacing for the onset of softening in nano-twinned copper and the maximum strength depend on the grain size: the smaller the grain size, the smaller the critical twin-boundary spacing, and the higher the maximum strength of the material.
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                Author and article information

                Journal
                Sci Rep
                Sci Rep
                Scientific Reports
                Nature Publishing Group
                2045-2322
                18 March 2014
                2014
                : 4
                : 4397
                Affiliations
                [1 ]School of Materials Science and Engineering, Beihang University , Beijing 100191, People's Republic of China
                [2 ]MST-8, MS G755, Los Alamos National Laboratory , Los Alamos, NM 87545, USA
                [3 ]Department of Mechanical Engineering and Materials Science, University of Pittsburgh , Pittsburgh, Pennsylvania 15261, USA
                Author notes
                Article
                srep04397
                10.1038/srep04397
                3957144
                24637906
                15668f0c-a808-488a-b215-a5d64f0ed2ee
                Copyright © 2014, Macmillan Publishers Limited. All rights reserved

                This work is licensed under a Creative Commons Attribution-NonCommercial-ShareALike 3.0 Unported License. To view a copy of this license, visit http://creativecommons.org/licenses/by-nc-sa/3.0/

                History
                : 25 November 2013
                : 26 February 2014
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