A damage-tolerant glass

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Abstract

Owing to a lack of microstructure, glassy materials are inherently strong but brittle, and often demonstrate extreme sensitivity to flaws. Accordingly, their macroscopic failure is often not initiated by plastic yielding, and almost always terminated by brittle fracture. Unlike conventional brittle glasses, metallic glasses are generally capable of limited plastic yielding by shear-band sliding in the presence of a flaw, and thus exhibit toughness-strength relationships that lie between those of brittle ceramics and marginally tough metals. Here, a bulk glassy palladium alloy is introduced, demonstrating an unusual capacity for shielding an opening crack accommodated by an extensive shear-band sliding process, which promotes a fracture toughness comparable to those of the toughest materials known. This result demonstrates that the combination of toughness and strength (that is, damage tolerance) accessible to amorphous materials extends beyond the benchmark ranges established by the toughest and strongest materials known, thereby pushing the envelope of damage tolerance accessible to a structural metal.

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Most cited references 32

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A universal criterion for plastic yielding of metallic glasses with a (T/Tg) 2/3 temperature dependence.

W. L. Johnson, K. Samwer (2005)

Room temperature (TR) elastic constants and compressive yield strengths of approximately 30 metallic glasses reveal an average shear limit gammaC=0.0267+/-0.0020, where tauY=gamma CG is the maximum resolved shear stress at yielding, and G the shear modulus. The gammaC values for individual glasses are correlated with t=TR/Tg , and gamma C for a single glass follows the same correlation (vs t=T/Tg). A cooperative shear model, inspired by Frenkel's analysis of the shear strength of solids, is proposed. Using a scaling analysis leads to a universal law tauCT/G=gammaC0-gammaC1(t)2/3 for the flow stress at finite T where gammaC0=(0.036+/-0.002) and gammaC1=(0.016+/-0.002).

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Designing metallic glass matrix composites with high toughness and tensile ductility.

Douglas C Hofmann, Jin-Yoo Suh, Aaron Wiest … (2008)

The selection and design of modern high-performance structural engineering materials is driven by optimizing combinations of mechanical properties such as strength, ductility, toughness, elasticity and requirements for predictable and graceful (non-catastrophic) failure in service. Highly processable bulk metallic glasses (BMGs) are a new class of engineering materials and have attracted significant technological interest. Although many BMGs exhibit high strength and show substantial fracture toughness, they lack ductility and fail in an apparently brittle manner in unconstrained loading geometries. For instance, some BMGs exhibit significant plastic deformation in compression or bending tests, but all exhibit negligible plasticity (<0.5% strain) in uniaxial tension. To overcome brittle failure in tension, BMG-matrix composites have been introduced. The inhomogeneous microstructure with isolated dendrites in a BMG matrix stabilizes the glass against the catastrophic failure associated with unlimited extension of a shear band and results in enhanced global plasticity and more graceful failure. Tensile strengths of approximately 1 GPa, tensile ductility of approximately 2-3 per cent, and an enhanced mode I fracture toughness of K(1C) approximately 40 MPa m(1/2) were reported. Building on this approach, we have developed 'designed composites' by matching fundamental mechanical and microstructural length scales. Here, we report titanium-zirconium-based BMG composites with room-temperature tensile ductility exceeding 10 per cent, yield strengths of 1.2-1.5 GPa, K(1C) up to approximately 170 MPa m(1/2), and fracture energies for crack propagation as high as G(1C) approximately 340 kJ m(-2). The K(1C) and G(1C) values equal or surpass those achievable in the toughest titanium or steel alloys, placing BMG composites among the toughest known materials.