Bioprocess Design and Technoeconomic Analysis of 2,3-Butanediol Production in Wood-Based Biorefineries

Abstract

2,3-Butanediol (BDO) is a crucial precursor in various industries, traditionally derived from fossil resources, raising environmental concerns. This study evaluates the techno-economic feasibility of producing BDO from wood residues, a sustainable resource abundantly available in Nordic countries. By modeling a biorefinery plant with a daily capacity of 100 metric tons of wood chips, three scenarios (Sc.) were explored: Sc. 1, where BDO is the sole product; Sc. 2, where BDO is produced alongside methane and biofertilizer; and Sc. 3, which incorporates a combined heat and power system using biogas from the waste stream. The analysis emphasizes the minimum selling price (MSP) of BDO, revealing it to be lowest in Sc. 1 at USD2.97/kg, compared to USD3.20/kg and USD3.48/kg for Sc. 2 and Sc. 3, respectively. Notably, sensitivity analysis highlighted the impact of processing capacity on economic performance, suggesting a potential for higher scalability and profitability in Sc. 2. This study contributes novel insights into the role of processing capacity and fermentation yield in optimizing BDO production, providing a valuable framework for technology developers aiming to establish wood-based biorefineries. These findings not only enhance understanding of economic thresholds but also underscore the importance of resource efficiency and strategic planning in bio-based production setups.

Graphical abstract