Rare sugar D -allulose as a substitute sweetener is produced through the isomerization of D -fructose by D -tagatose 3-epimerases (DTEases) or D -allulose 3-epimerases (DAEases). D -Allulose is a kind of low energy monosaccharide sugar naturally existing in some fruits in very small quantities. D -Allulose not only possesses high value as a food ingredient and dietary supplement, but also exhibits a variety of physiological functions serving as improving insulin resistance, antioxidant enhancement, and hypoglycemic controls, and so forth. Thus, D -allulose has an important development value as an alternative to high-energy sugars. This review provided a systematic analysis of D -allulose characters, application, enzymatic characteristics and molecular modification, engineered strain construction, and processing technologies. The existing problems and its proposed solutions for D -allulose production are also discussed. More importantly, a green and recycling process technology for D -allulose production is proposed for low waste formation, low energy consumption, and high sugar yield.