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      Experimental analysis of electro-pneumatic optimization of hot stamping machine control systems with on-delay timer

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          Abstract

          Abstract The sustainability criterion in the manufacturing industries is imperative, especially in the automobile industries. Currently, efforts are being made by the industries to mitigate CO2 emission by the total vehicle weight optimization, machine utilization and resource efficiency. In lieu of this, it is important to understudy the manufacturing machines adopted in the automobile industries. One of such machine is the hot stamping machine that is used for about 35% of the manufacturing operations within the automobile industries. Therefore, the standardization and optimization of the hot stamping process could reduce the carbon footprint within the automobile industries. This work understudied the on-delay timer functional valve of the hot stamping machine in order to determine various process parameters affecting it. The detailed physical model of the pneumatic and electro-pneumatic cylinder systems for the control is simulated and optimized for both the pneumatic and electro-pneumatic cylinder systems. Experimental and simulation model were established at the FESTO work station and FESTO FluidSIM® 5.1 respectively to evaluate the effective velocity, accelerations, displacement, and flow rate for the pneumatic and electro-pneumatic actuator on both systems. Comparisons were made between pneumatic and electro-pneumatic cylinder systems on their characteristic curve in order to optimize the process variables. The result favours the electro-pneumatic cylinder systems in stability and in designing hot stamping machines. The result obtained could elucidate the understanding of the pressing arm of a hot stamping machine.

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          Most cited references 24

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          A review on hot stamping

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            A High Performance Pneumatic Force Actuator System: Part I—Nonlinear Mathematical Model

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              Hot Stamping of Door Impact Beam

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                Author and article information

                Journal
                jart
                Journal of applied research and technology
                J. appl. res. technol
                UNAM, Centro de Ciencias Aplicadas y Desarrollo Tecnológico (México, DF, Mexico )
                1665-6423
                2448-6736
                2017
                : 15
                : 4
                : 356-364
                Affiliations
                Ado-Ekiti Ekiti orgnameAfe Babalola University orgdiv1Department of Mechanical and Mechatronics Engineering Nigeria
                Article
                S1665-64232017000400356 S1665-6423(17)01500400356
                10.1016/j.jart.2017.03.006
                6d4a31c8-27b2-4887-8696-b3b08c26fefa

                This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

                Page count
                Figures: 0, Tables: 0, Equations: 0, References: 29, Pages: 9
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