Deforming nanoporous metal: Role of lattice coherency

When a crystal deforms plastically, phenomena such as dislocation storage, multiplication, motion, pinning, and nucleation occur over the submicron-to-nanometer scale. Here we report measurements of plastic yielding for single crystals of micrometer-sized dimensions for three different types of metals. We find that within the tests, the overall sample dimensions artificially limit the length scales available for plastic processes. The results show dramatic size effects at surprisingly large sample dimensions. These results emphasize that at the micrometer scale, one must define both the external geometry and internal structure to characterize the strength of a material.

Dealloying is a common corrosion process during which an alloy is "parted" by the selective dissolution of the electrochemically more active elements. This process results in the formation of a nanoporous sponge composed almost entirely of the more noble alloy constituents . Even though this morphology evolution problem has attracted considerable attention, the physics responsible for porosity evolution have remained a mystery . Here we show by experiment, lattice computer simulation, and a continuum model, that nanoporosity is due to an intrinsic dynamical pattern formation process - pores form because the more noble atoms are chemically driven to aggregate into two-dimensional clusters via a spinodal decomposition process at the solid-electrolyte interface. At the same time, the surface area continuously increases due to etching. Together, these processes evolve a characteristic length scale predicted by our continuum model. The applications potential of nanoporous metals is enormous. For instance, the high surface area of nanoporous gold made by dealloying Ag-Au can be chemically tailored, making it suitable for sensor applications, particularly in biomaterials contexts.