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      Metal@Zeolite Hybrid Materials for Catalysis

      review-article
      , , , , ,
      ACS Central Science
      American Chemical Society

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          Abstract

          The fixation of metal nanoparticles into zeolite crystals has emerged as a new series of heterogeneous catalysts, giving performances that steadily outperform the generally supported catalysts in many important reactions. In this outlook, we define different noble metal-in-zeolite structures (metal@zeolite) according to the size of the nanoparticles and their relative location to the micropores. The metal species within the micropores and those larger than the micropores are denoted as encapsulated and fixed structures, respectively. The development in the strategies for the construction of metal@zeolite hybrid materials is briefly summarized in this work, where the rational preparation and improved thermal stability of the metal nanostructures are particularly mentioned. More importantly, these metal@zeolite hybrid materials as catalysts exhibit excellent shape selectivity. Finally, we review the current challenges and future perspectives for these metal@zeolite catalysts.

          Abstract

          We show different metal@zeolite structures and summarize the strategies for preparing the metal@zeolite hybrid materials with unusual catalytic performances. Furthermore, we review the current challenges and future perspectives of these metal@zeolite hybrid materials.

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          Heterogeneous single-atom catalysis

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            Control of metal-support interactions in heterogeneous catalysts to enhance activity and selectivity

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              Stable single-unit-cell nanosheets of zeolite MFI as active and long-lived catalysts.

              Zeolites-microporous crystalline aluminosilicates-are widely used in petrochemistry and fine-chemical synthesis because strong acid sites within their uniform micropores enable size- and shape-selective catalysis. But the very presence of the micropores, with aperture diameters below 1 nm, often goes hand-in-hand with diffusion limitations that adversely affect catalytic activity. The problem can be overcome by reducing the thickness of the zeolite crystals, which reduces diffusion path lengths and thus improves molecular diffusion. This has been realized by synthesizing zeolite nanocrystals, by exfoliating layered zeolites, and by introducing mesopores in the microporous material through templating strategies or demetallation processes. But except for the exfoliation, none of these strategies has produced 'ultrathin' zeolites with thicknesses below 5 nm. Here we show that appropriately designed bifunctional surfactants can direct the formation of zeolite structures on the mesoporous and microporous length scales simultaneously and thus yield MFI (ZSM-5, one of the most important catalysts in the petrochemical industry) zeolite nanosheets that are only 2 nm thick, which corresponds to the b-axis dimension of a single MFI unit cell. The large number of acid sites on the external surface of these zeolites renders them highly active for the catalytic conversion of large organic molecules, and the reduced crystal thickness facilitates diffusion and thereby dramatically suppresses catalyst deactivation through coke deposition during methanol-to-gasoline conversion. We expect that our synthesis approach could be applied to other zeolites to improve their performance in a range of important catalytic applications.
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                Author and article information

                Journal
                ACS Cent Sci
                ACS Cent Sci
                oc
                acscii
                ACS Central Science
                American Chemical Society
                2374-7943
                2374-7951
                25 September 2020
                28 October 2020
                : 6
                : 10
                : 1685-1697
                Affiliations
                []Key Lab of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University , Hangzhou 310027, China
                []Key Laboratory of Applied Chemistry of Zhejiang Province, Department of Chemistry, Zhejiang University , Hangzhou 310028, China
                Author notes
                [* ]Email: liangwang@ 123456zju.edu.cn (L.W.).
                [* ]Email: fsxiao@ 123456zju.edu.cn (F.S.X.).
                Article
                10.1021/acscentsci.0c01130
                7596864
                33145408
                cb5b3024-9293-45a9-a70c-510e60d7b4bf

                This is an open access article published under an ACS AuthorChoice License, which permits copying and redistribution of the article or any adaptations for non-commercial purposes.

                History
                : 23 August 2020
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