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      A high-throughput synthesis of large-sized single-crystal hexagonal boron nitride on a Cu–Ni gradient enclosure

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      RSC Advances
      The Royal Society of Chemistry

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          Abstract

          Large monolayer two-dimensional h-BN can be employed in novel electronic devices because of its thin insulation, excellent thermal stability, and high mechanical strength. However, the efficient synthesis of an h-BN film with large lateral size still faces a great challenge. Here, we report a method for the high-throughput synthesis of large-sized single-crystal h-BN on a Cu–Ni gradient alloy enclosure as the substrate via a low-pressure chemical vapor deposition (LPCVD) method. By depositing Ni on the Cu foil in different concentrations to obtain a Cu–Ni in-plane gradient concentration alloy enclosure, the highest growth rate of h-BN was 1 μm min −1 with the lateral size of h-BN being higher than 60 μm. Furthermore, the effect of the Ni content on the single crystal h-BN grain size and nucleation density and the mechanisms for the growth of h-BN were also investigated.

          Abstract

          Large monolayer two-dimensional h-BN can be employed in novel electronic devices because of its thin insulation, excellent thermal stability, and high mechanical strength.

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          Synthesis of monolayer hexagonal boron nitride on Cu foil using chemical vapor deposition.

          Hexagonal boron nitride (h-BN) is very attractive for many applications, particularly, as protective coating, dielectric layer/substrate, transparent membrane, or deep ultraviolet emitter. In this work, we carried out a detailed investigation of h-BN synthesis on Cu substrate using chemical vapor deposition (CVD) with two heating zones under low pressure (LP). Previous atmospheric pressure (AP) CVD syntheses were only able to obtain few layer h-BN without a good control on the number of layers. In contrast, under LPCVD growth, monolayer h-BN was synthesized and time-dependent growth was investigated. It was also observed that the morphology of the Cu surface affects the location and density of the h-BN nucleation. Ammonia borane is used as a BN precursor, which is easily accessible and more stable under ambient conditions than borazine. The h-BN films are characterized by atomic force microscopy, transmission electron microscopy, and electron energy loss spectroscopy analyses. Our results suggest that the growth here occurs via surface-mediated growth, which is similar to graphene growth on Cu under low pressure. These atomically thin layers are particularly attractive for use as atomic membranes or dielectric layers/substrates for graphene devices. © 2011 American Chemical Society
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            Epitaxial growth of a 100-square-centimetre single-crystal hexagonal boron nitride monolayer on copper

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              Growth of large single-crystalline two-dimensional boron nitride hexagons on electropolished copper.

              Hexagonal-boron nitride (h-BN) or "white graphene" has many outstanding properties including high thermal conductivity, high mechanical strength, chemical inertness, and high electrical resistance, which open up a wide range of applications such as thermal interface material, protective coatings, and dielectric in nanoelectronics that easily exceed the current advertised benefits pertaining to the graphene-based applications. The development of h-BN films using chemical vapor deposition (CVD) has thus far led into nucleation of triangular or asymmetric diamond shapes on different metallic surfaces. Additionally, the average size of the triangular domains has remained relatively small (∼ 0.5 μm(2)) leading to a large number of grain boundaries and defects. While the morphology of Cu surfaces for CVD-grown graphene may have impacts on the nucleation density, domain sizes, thickness, and uniformity, the effects of the decreased roughness of Cu surface to develop h-BN films are unknown. Here, we report the growth and characterization of novel large area h-BN hexagons using highly electropolished Cu substrate under atmospheric pressure CVD conditions. We found that the nucleation density of h-BN is significantly reduced while domain sizes increase. In this study, the largest hexagonal-shape h-BN domain observed is 35 μm(2), which is an order of magnitude larger than a typical triangular domain. As the domains coalesce to form a continuous film, the larger grain size offers a more pristine and smoother film with lesser grain boundaries induced defects.
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                Author and article information

                Journal
                RSC Adv
                RSC Adv
                RA
                RSCACL
                RSC Advances
                The Royal Society of Chemistry
                2046-2069
                23 April 2020
                21 April 2020
                23 April 2020
                : 10
                : 27
                : 16088-16093
                Affiliations
                [a] State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology 122 Luoshi Road Wuhan 430070 People's Republic of China kobe@ 123456whut.edu.cn
                [b] Interdisciplinary Nanoscience Center (iNANO), Aarhus University DK-8000 Aarhus Denmark
                Author information
                https://orcid.org/0000-0002-0033-6538
                https://orcid.org/0000-0002-2025-2171
                https://orcid.org/0000-0002-5923-6793
                https://orcid.org/0000-0001-6685-8673
                Article
                d0ra00734j
                10.1039/d0ra00734j
                9052805
                35493669
                d42d3673-ec1c-4358-8fd0-4bc460d17f9c
                This journal is © The Royal Society of Chemistry
                History
                : 23 January 2020
                : 1 April 2020
                Page count
                Pages: 6
                Funding
                Funded by: National Natural Science Foundation of China, doi 10.13039/501100001809;
                Award ID: 51861145306
                Award ID: 51872212
                Award ID: 51972244
                Funded by: Science Challenge Project, doi 10.13039/501100013287;
                Award ID: TZ2016001
                Funded by: Higher Education Discipline Innovation Project, doi 10.13039/501100013314;
                Award ID: B13035
                Funded by: Ministry of Education of the People's Republic of China, doi 10.13039/501100002338;
                Award ID: 6141A02022257
                Funded by: International Science and Technology Cooperation Programme, doi 10.13039/501100012326;
                Award ID: 2018YFE0103600
                Award ID: 2014DFA53090
                Funded by: Major Technology Innovation of Hubei Province, doi 10.13039/501100013338;
                Award ID: 2019AAA030
                Funded by: Fundamental Research Funds for the Central Universities, doi 10.13039/501100012226;
                Award ID: 2018YS003
                Award ID: 2018YS016
                Award ID: 2019III030
                Award ID: 2019III028
                Award ID: YJ201893
                Funded by: Wuhan University of Technology, doi 10.13039/501100007724;
                Award ID: 2019-KF-12
                Categories
                Chemistry
                Custom metadata
                Paginated Article

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