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      Heterologous rhamnolipid biosynthesis by P. putida KT2440 on bio-oil derived small organic acids and fractions

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          Abstract

          In many cases in industrial biotechnology, substrate costs make up a major part of the overall production costs. One strategy to achieve more cost-efficient processes in general is to exploit cheaper sources of substrate. Small organic acids derived from fast pyrolysis of lignocellulosic biomass represent a significant proportion of microbially accessible carbon in bio-oil. However, using bio-oil for microbial cultivation is a highly challenging task due to its strong adverse effects on microbial growth as well as its complex composition. In this study, the suitability of bio-oil as a substrate for industrial biotechnology was investigated with special focus on organic acids. For this purpose, using the example of the genetically engineered, non-pathogenic bacterium Pseudomonas putida KT2440 producing mono-rhamnolipids, cultivation on small organic acids derived from fast pyrolysis of lignocellulosic biomass, as well as on bio-oil fractions, was investigated and evaluated. As biosurfactants, rhamnolipids represent a potential bulk product of industrial biotechnology where substitution of traditional carbon sources is of conceivable interest. Results suggest that maximum achievable productivities as well as substrate-to-biomass yields are in a comparable range for glucose, acetate, as well as the mixture of acetate, formate and propionate. Similar yields were obtained for a pretreated bio-oil fraction, which was used as reference real raw material, although with significantly lower titers. As such, the reported process constitutes a proof-of-principle for using bio-oil as a potential cost-effective alternative carbon source in a future bio-based economy.

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          Pyrolysis of Wood/Biomass for Bio-oil: A Critical Review

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            Growth independent rhamnolipid production from glucose using the non-pathogenic Pseudomonas putida KT2440

            Background Rhamnolipids are potent biosurfactants with high potential for industrial applications. However, rhamnolipids are currently produced with the opportunistic pathogen Pseudomonas aeruginosa during growth on hydrophobic substrates such as plant oils. The heterologous production of rhamnolipids entails two essential advantages: Disconnecting the rhamnolipid biosynthesis from the complex quorum sensing regulation and the opportunity of avoiding pathogenic production strains, in particular P. aeruginosa. In addition, separation of rhamnolipids from fatty acids is difficult and hence costly. Results Here, the metabolic engineering of a rhamnolipid producing Pseudomonas putida KT2440, a strain certified as safety strain using glucose as carbon source to avoid cumbersome product purification, is reported. Notably, P. putida KT2440 features almost no changes in growth rate and lag-phase in the presence of high concentrations of rhamnolipids (> 90 g/L) in contrast to the industrially important bacteria Bacillus subtilis, Corynebacterium glutamicum, and Escherichia coli. P. putida KT2440 expressing the rhlAB-genes from P. aeruginosa PAO1 produces mono-rhamnolipids of P. aeruginosa PAO1 type (mainly C10:C10). The metabolic network was optimized in silico for rhamnolipid synthesis from glucose. In addition, a first genetic optimization, the removal of polyhydroxyalkanoate formation as competing pathway, was implemented. The final strain had production rates in the range of P. aeruginosa PAO1 at yields of about 0.15 g/gglucose corresponding to 32% of the theoretical optimum. What's more, rhamnolipid production was independent from biomass formation, a trait that can be exploited for high rhamnolipid production without high biomass formation. Conclusions A functional alternative to the pathogenic rhamnolipid producer P. aeruginosa was constructed and characterized. P. putida KT24C1 pVLT31_rhlAB featured the highest yield and titer reported from heterologous rhamnolipid producers with glucose as carbon source. Notably, rhamnolipid production was uncoupled from biomass formation, which allows optimal distribution of resources towards rhamnolipid synthesis. The results are discussed in the context of rational strain engineering by using the concepts of synthetic biology like chassis cells and orthogonality, thereby avoiding the complex regulatory programs of rhamnolipid production existing in the natural producer P. aeruginosa.
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              High-cell-density fermentation for production of L-N-carbamoylase using an expression system based on the Escherichia coli rhaBAD promoter.

              A high-cell-density fed-batch fermentation for the production of heterologous proteins in Escherichia coli was developed using the positively regulated Escherichia coli rhaBAD promoter. The expression system was improved by reducing of the amount of expensive L-rhamnose necessary for induction of the rhamnose promoter and by increasing the vector stability. Consumption of the inducer L-rhamnose was inhibited by inactivation of L-rhamnulose kinase encoding gene rhaB of Escherichia coli W3110, responsible for the first irreversible step in rhamnose catabolism. Plasmid instability caused by multimerization of the expression vector in the recombination-proficient W3110 was prevented by insertion of the multimer resolution site cer from the ColE1 plasmid into the vector. Fermentation experiments with the optimized system resulted in the production of 100 g x L(-1) cell dry weight and 3.8 g x L(-1) of recombinant L-N-carbamoylase, an enzyme, which is needed for the production of enantiomeric pure amino acids in a two-step reaction from hydantoins. Copyright 2001 John Wiley & Sons, Inc.
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                Author and article information

                Contributors
                S.Arnold@uni-hohneheim.de
                Marius.Henkel@uni-hohenheim.de
                Janina.Wanger@uni-hohenheim.de
                andreas.wittgens@uni-ulm.de
                frank.rosenau@uni-ulm.de
                Rudolf.Hausmann@uni-hohenheim.de
                Journal
                AMB Express
                AMB Express
                AMB Express
                Springer Berlin Heidelberg (Berlin/Heidelberg )
                2191-0855
                31 May 2019
                31 May 2019
                2019
                : 9
                : 80
                Affiliations
                [1 ]ISNI 0000 0001 2290 1502, GRID grid.9464.f, Department of Bioprocess Engineering (150k), Institute of Food Science and Biotechnology, , University of Hohenheim, ; Fruwirthstr. 12, 70599 Stuttgart, Germany
                [2 ]ISNI 0000 0004 1936 9748, GRID grid.6582.9, Institute for Pharmaceutical Biotechnology, , Ulm University, ; Albert-Einstein-Allee 11, 89081 Ulm, Germany
                [3 ]ISNI 0000 0004 1936 9748, GRID grid.6582.9, Ulm Center for Peptide Pharmaceuticals (U-PEP), , Ulm University, ; Albert-Einstein-Allee 11, 89081 Ulm, Germany
                [4 ]ISNI 0000 0001 1010 1663, GRID grid.419547.a, Department Synthesis of Macromolecules, , Max-Planck-Institute for Polymer Research Mainz, ; Ackermannweg 10, 55128 Mainz, Germany
                Author information
                http://orcid.org/0000-0002-5343-9661
                Article
                804
                10.1186/s13568-019-0804-7
                6544668
                31152276
                d457a431-5c63-4c0c-8999-b2ae984435df
                © The Author(s) 2019

                Open AccessThis article is distributed under the terms of the Creative Commons Attribution 4.0 International License ( http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

                History
                : 7 April 2019
                : 25 May 2019
                Funding
                Funded by: FundRef http://dx.doi.org/10.13039/501100003542, Ministerium für Wissenschaft, Forschung und Kunst Baden-Württemberg;
                Award ID: 33-7533-10-5/ 75A
                Categories
                Original Article
                Custom metadata
                © The Author(s) 2019

                Biotechnology
                rhamnolipid,bio-oil,pyrolysis,lignocellulosic biomass,bioeconomy,biosurfactant
                Biotechnology
                rhamnolipid, bio-oil, pyrolysis, lignocellulosic biomass, bioeconomy, biosurfactant

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