Nanoparticle-induced unusual melting and solidification behaviours of metals

Abstract

Effective control of melting and solidification behaviours of materials is significant for numerous applications. It has been a long-standing challenge to increase the melted zone (MZ) depth while shrinking the heat-affected zone (HAZ) size during local melting and solidification of materials. In this paper, nanoparticle-induced unusual melting and solidification behaviours of metals are reported that effectively solve this long-time dilemma. By introduction of Al ₂O ₃ nanoparticles, the MZ depth of Ni is increased by 68%, while the corresponding HAZ size is decreased by 67% in laser melting at a pulse energy of 0.18 mJ. The addition of SiC nanoparticles shows similar results. The discovery of the unusual melting and solidification of materials that contain nanoparticles will not only have impacts on existing melting and solidification manufacturing processes, such as laser welding and additive manufacturing, but also on other applications such as pharmaceutical processing and energy storage.

Abstract

A material with a deep melted zone (MZ) but small heat-affected zone (HAZ) is ideal for manufacturing, but improving one zone comes at the expense of the other. Here, the authors resolve this contradiction in metals by adding nanoparticles, which change the metals' properties in such a way that both expands MZ and minimizes HAZ.