A design methodology for developing lead-free bulk ceramics with large recoverable energy storage density was proposed in this study.
The development of lead-free bulk ceramics with high recoverable energy density ( W rec) is of decisive importance for meeting the requirements of advanced pulsed power capacitors toward miniaturization and integration. However, the W rec (<2 J cm −3) of lead-free bulk ceramics has long been limited by their low dielectric breakdown strength (DBS < 200 kV cm −1) and small saturation polarization ( P s). In this work, a strategy (compositions control the grain size of lead-free ceramics to submicron scale to increase the DBS, and the hybridization between the Bi 6p and O 2p orbitals enhances the P s) was proposed to improve the W rec of lead-free ceramics. (K 0.5Na 0.5)NbO 3–Bi(Me 2/3Nb 1/3)O 3 solid solutions (where Me 2+ = Mg and Zn) were designed for achieving large P s, and high DBS and W rec. As an example, (1 − x)(K 0.5Na 0.5)NbO 3– xBi(Mg 2/3Nb 1/3)O 3 (KNN–BMN) ceramics were prepared by using a conventional solid-state reaction process in this study. Large P s (41 μC cm −2) and high DBS (300 kV cm −1) were obtained for 0.90KNN–0.10BMN ceramics, leading to large W rec (4.08 J cm −3). The significantly enhanced W rec is more than 2–3 times larger than that of other lead-free bulk ceramics. The findings in this study not only provide a design methodology for developing lead-free bulk ceramics with large W rec but also could bring about the development of a series of KNN-based ceramics with significantly enhanced W rec and DBS in the future. More importantly, this work opens a new research and application field (dielectric energy storage) for (K 0.5Na 0.5)NbO 3-based ceramics.