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      Crystal alignment of caffeine deposited onto single crystal surfaces via hot-wall epitaxy† ‡

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          Abstract

          Crystal growth of caffeine on single crystalline surfaces yields needle or bird-like shaped crystals depending on surface chemistry and symmetry.

          Abstract

          Defined crystal growth is highly demanded for technological applications but also fundamental research. Within this work, the crystal growth of the asymmetric molecule caffeine was studied on single crystalline surfaces of muscovite mica, sodium chloride and potassium chloride. While elongated needle-like crystals grow on muscovite mica and sodium chloride, smaller individual “bird-like” structures were observed on potassium chloride. Depending on the surface type and temperature, the disk-shaped caffeine molecules prefer either an edge-on or flat-on orientation with respect to the surface, but in each case, a defined crystallographic relation between the surface and caffeine crystallites was determined by using the X-ray pole figure technique. On muscovite mica and sodium chloride, needle-like crystallites with edge-on oriented molecules aligned mainly with the unit cell c-axis (which coincides with the long needle axis) along the [1–10] mica, [100] mica, [110] mica and [110] NaCl, [1–10] NaCl directions, respectively. Crystals consisting of flat-on oriented molecules on KCl showed also defined alignments with respect to the substrate, but due to the altered molecule–substrate contact, the b-axis aligned along [110] KCl and [1–10] KCl. Growth at elevated temperatures enabled changes in the crystal growth whereby more defined structures formed on NaCl. On KCl, the bird-like structures remained very similar, while caffeine on the mica surface at elevated temperatures resulted in even additional texture forming with the caffeine molecules now also favoring a flat-on orientation with respect to the surface. The systematic variation of various system parameters demonstrates how sensitive the growth behavior of caffeine on this variety of substrates is.

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          Nucleation of crystals from solution: classical and two-step models.

          Crystallization is vital to many processes occurring in nature and in the chemical, pharmaceutical, and food industries. Notably, crystallization is an attractive isolation step for manufacturing because this single process combines both particle formation and purification. Almost all of the products based on fine chemicals, such as dyes, explosives, and photographic materials, require crystallization in their manufacture, and more than 90% of all pharmaceutical products contain bioactive drug substances and excipients in the crystalline solid state. Hence control over the crystallization process allows manufacturers to obtain products with desired and reproducible properties. We judge the quality of a crystalline product based on four main properties: size, purity, morphology, and crystal structure. The pharmaceutical industry in particular requires production of the desired crystal form (polymorph) to assure the bioavailability and stability of the drug substance. In solution crystallization, nucleation plays a decisive role in determining the crystal structure and size distribution. Therefore, understanding the fundamentals of nucleation is crucial to achieve control over these properties. Because of its analytical simplicity, researchers have widely applied classical nucleation theory to solution crystallization. However, a number of differences between theoretical predictions and experimental results suggest that nucleation of solids from solution does not proceed via the classical pathway but follows more complex routes. In this Account, we discuss the shortcomings of classical nucleation theory and review studies contributing to the development of the modern two-step model. In the two-step model that was initially proposed for protein crystallization, a sufficient-sized cluster of solute molecules forms first, followed by reorganization of that cluster into an ordered structure. In recent experimental and theoretical studies, we and other researchers have demonstrated the applicability of the two-step mechanism to both macromolecules and small organic molecules, suggesting that this mechanism may underlie most crystallization processes from solutions. Because we have observed an increase in the organization time of appropriate lattice structures with greater molecular complexity, we propose that organization is the rate-determining step. Further development of a clearer picture of nucleation may help determine the optimum conditions necessary for the effective organization within the clusters. In addition, greater understanding of these processes may lead to the design of auxiliaries that can increase the rate of nucleation and avoid the formation of undesired solid forms, allowing researchers to obtain the final product in a timely and reproducible manner.
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            Multicomponent semiconducting polymer systems with low crystallization-induced percolation threshold.

            Blends and other multicomponent systems are used in various polymer applications to meet multiple requirements that cannot be fulfilled by a single material. In polymer optoelectronic devices it is often desirable to combine the semiconducting properties of the conjugated species with the excellent mechanical properties of certain commodity polymers. Here we investigate bicomponent blends comprising semicrystalline regioregular poly(3-hexylthiophene) and selected semicrystalline commodity polymers, and show that, owing to a highly favourable, crystallization-induced phase segregation of the two components, during which the semiconductor is predominantly expelled to the surfaces of cast films, we can obtain vertically stratified structures in a one-step process. Incorporating these as active layers in polymer field-effect transistors, we find that the concentration of the semiconductor can be reduced to values as low as 3 wt% without any degradation in device performance. This is in stark contrast to blends containing an amorphous insulating polymer, for which significant reduction in electrical performance was reported. Crystalline-crystalline/semiconducting-insulating multicomponent systems offer expanded flexibility for realizing high-performance semiconducting architectures at drastically reduced materials cost with improved mechanical properties and environmental stability, without the need to design all performance requirements into the active semiconducting polymer itself.
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              The role of nanopore shape in surface-induced crystallization.

              Crystallization of a molecular liquid from solution often initiates at solid-liquid interfaces, and nucleation rates are generally believed to be enhanced by surface roughness. Here we show that, on a rough surface, the shape of surface nanopores can also alter nucleation kinetics. Using lithographic methods, we patterned polymer films with nanopores of various shapes and found that spherical nanopores 15-120 nm in diameter hindered nucleation of aspirin crystals, whereas angular nanopores of the same size promoted it. We also show that favourable surface-solute interactions are required for angular nanopores to promote nucleation, and propose that pore shape affects nucleation kinetics through the alteration of the orientational order of the crystallizing molecule near the angles of the pores. Our findings have clear technological implications, for instance in the control of pharmaceutical polymorphism and in the design of 'seed' particles for the regulation of crystallization of fine chemicals.
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                Author and article information

                Journal
                CrystEngComm
                CrystEngComm
                Crystengcomm
                Royal Society of Chemistry
                1466-8033
                7 June 2017
                27 April 2017
                : 19
                : 21
                : 2936-2945
                Affiliations
                [a ] Institute of Pharmaceutical Sciences , Department of Pharmaceutical Technology , Karl-Franzens Universität Graz , Universitätsplatz 1 , 8010 Graz , Austria . Email: christian.roethel@ 123456uni-graz.at ; Email: oliver.werzer@ 123456uni-graz.at
                [b ] Institute of Solid State Physics , Graz University of Technology , Petersgasse 16 , 8010 Graz , Austria
                [c ] Institute of Semiconductor and Solid State Physics , Johannes Kepler Universität Linz , Altenbergerstraße 69 , 4040 Linz , Austria
                [d ] Institute of Solid State Physics , University of Bremen , Otto-Hahn-Allee 1 , 28359 Bremen , Germany
                [e ] BioTechMed – Graz , Austria
                Author information
                http://orcid.org/0000-0002-8519-9690
                http://orcid.org/0000-0002-5490-9004
                http://orcid.org/0000-0003-0079-3525
                Article
                c7ce00515f
                10.1039/c7ce00515f
                5471919
                e84d2222-b12f-4364-9edd-d3423538fb94
                This journal is © The Royal Society of Chemistry 2017

                This is an Open Access article distributed under the terms of the Creative Commons Attribution 3.0 Unported License ( http://creativecommons.org/licenses/by/3.0/) which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

                History
                : 16 March 2017
                : 27 April 2017
                Categories
                Chemistry

                Notes

                †The authors declare no competing financial interest.

                ‡Electronic supplementary information (ESI) available: Additional atomic force microscopy images and 2D FFT for various substrate temperatures; detailed X-ray pole figure analysis for needle growth on NaCl; optical microscopy images of caffeine grown on silica surfaces. See DOI: 10.1039/c7ce00515f


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