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      Calcium Carbonate Cement: A Carbon Capture, Utilization, and Storage (CCUS) Technique

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          Abstract

          A novel calcium carbonate cement system that mimics the naturally occurring mineralization process of carbon dioxide to biogenic or geologic calcium carbonate deposits was developed utilizing carbon dioxide-containing flue gas and high-calcium industrial solid waste as raw materials. The calcium carbonate cement reaction is based on the polymorphic transformation from metastable vaterite to aragonite and can achieve >40 MPa compressive strength. Due to its unique properties, the calcium carbonate cement is well suited for building materials applications with controlled factory manufacturing processes that can take advantage of its rapid curing at elevated temperatures and lower density for competitive advantages. Examples of suitable applications are lightweight fiber cement board and aerated concrete. The new cement system described is an environmentally sustainable alternative cement that can be carbon negative, meaning more carbon dioxide is captured during its manufacture than is emitted.

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          Most cited references43

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          Industrially interesting approaches to “low-CO2” cements

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            In situ TEM imaging of CaCO₃ nucleation reveals coexistence of direct and indirect pathways.

            Mechanisms of nucleation from electrolyte solutions have been debated for more than a century. Recent discoveries of amorphous precursors and evidence for cluster aggregation and liquid-liquid separation contradict common assumptions of classical nucleation theory. Using in situ transmission electron microscopy (TEM) to explore calcium carbonate (CaCO3) nucleation in a cell that enables reagent mixing, we demonstrate that multiple nucleation pathways are simultaneously operative, including formation both directly from solution and indirectly through transformation of amorphous and crystalline precursors. However, an amorphous-to-calcite transformation is not observed. The behavior of amorphous calcium carbonate upon dissolution suggests that it encompasses a spectrum of structures, including liquids and solids. These observations of competing direct and indirect pathways are consistent with classical predictions, whereas the behavior of amorphous particles hints at an underlying commonality among recently proposed precursor-based mechanisms. Copyright © 2014, American Association for the Advancement of Science.
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              Sustainable development and climate change initiatives

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                Author and article information

                Contributors
                Role: Academic Editor
                Journal
                Materials (Basel)
                Materials (Basel)
                materials
                Materials
                MDPI
                1996-1944
                21 May 2021
                June 2021
                : 14
                : 11
                : 2709
                Affiliations
                [1 ]Fortera Corporation, 251 E. Hacienda Ave, Suite B, Campbell, CA 95008, USA; rgilliam@ 123456forterausa.com (R.J.G.); rthatcher@ 123456forterausa.com (R.P.T.)
                [2 ]Calera Corporation, Los Gatos, CA 95032, USA; irvinachen@ 123456gmail.com (I.A.C.); mdevenney@ 123456gmail.com (M.D.); mfernandez@ 123456calera.com (M.J.F.)
                Author notes
                [* ]Correspondence: chargis@ 123456forterausa.com ; Tel.: +1-669-267-6407
                Article
                materials-14-02709
                10.3390/ma14112709
                8196609
                34063959
                9c3bae87-73f8-4043-9269-eeb0c58248fb
                © 2021 by the authors.

                Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license ( https://creativecommons.org/licenses/by/4.0/).

                History
                : 28 April 2021
                : 20 May 2021
                Categories
                Article

                cement,calcium carbonate,vaterite,carbon capture,industrial ecology

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