Vaccines are a unique class of pharmaceutical products that meet the statutory definitions
of both a drug and a biological product.
1,
2
The Food, Drug, and Cosmetic Act (FD&C Act) defines drugs, in part, by their intended
use as “articles intended for use in the diagnosis, cure, mitigation, treatment, or
prevention of disease”.
2
Prophylactic vaccines differ from many other drugs and biologicals primarily in the
way they are administered to a large population (in particular, populations of young
healthy people to prevent rather than to treat disease), in their mechanism of action,
and in their risk-to-benefit profile. Although subject to the same regulations as
other biological products, vaccines are inherently more difficult to develop, characterize,
and manufacture than most pharmaceutical products. Current US-licensed vaccines are
listed in Tables 73-1
and 73-2
.
Table 73-1
Bacterial Vaccines Currently Licensed in the United States as of April 2012
Vaccine
Manufacturer*
Anthrax vaccine, adsorbed
6
Bacille Calmette-Guérin (BCG) vaccine
11
Diphtheria and tetanus toxoids adsorbed
1
Diphtheria and tetanus toxoids and acellular pertussis vaccine, adsorbed
1†, 2, 7
Diphtheria and tetanus toxoids and acellular pertussis vaccine adsorbed, hepatitis
B (recombinant) and inactivated poliovirus vaccine combined
7
Diphtheria and tetanus toxoids and acellular pertussis adsorbed and inactivated poliovirus
vaccine
7
Diphtheria and tetanus toxoids and acellular pertussis adsorbed, inactivated Poliovirus
and Haemophilus b conjugate (tetanus toxoid conjugate) vaccine
2
Tetanus and diphtheria toxoids, adsorbed
4
Tetanus and diphtheria toxoids, adsorbed for adult use
1
Tetanus toxoid
1
Tetanus toxoid, adsorbed
1
Tetanus toxoid, reduced diphtheria toxoid and acellular pertussis vaccine, adsorbed
2, 7
Haemophilus b conjugate vaccine (meningococcal protein conjugate)
5
Haemophilus b conjugate vaccine (meningococcal protein conjugate) and hepatitis B
(recombinant) vaccine
5
Haemophilus b conjugate vaccine (tetanus toxoid conjugate)
7, 8
Meningococcal (groups A, C, Y, and W-135) oligosaccharide diphtheria CRM197 conjugate
vaccine
10
Meningococcal polysaccharide vaccine, groups A, C, Y, W135 combined
1
Meningococcal polysaccharide (serogroups A, C, Y and W-135) diphtheria toxoid conjugate
vaccine
1
Pneumococcal vaccine, polyvalent
5
Pneumococcal 7-valent conjugate vaccine (diphtheria CRM197 protein)
3
Pneumococcal 13-valent conjugate vaccine (diphtheria CRM197 protein)
3
Typhoid vaccine, live oral, Ty21a
9
Typhoid Vi polysaccharide vaccine
8
1, Sanofi Pasteur, Inc.; 2, Sanofi Pasteur, Ltd.; 3, Wyeth, a subsidiary of Pfizer;
4, Massachusetts Public Health Biological Laboratories; 5, Merck & Co., Inc.; 6, Emergent
Biodefense Operations Lansing, Inc.; 7, GlaxoSmithKline Biologicals; 8, Sanofi Pasteur
S.A.; 9, Berna Biotech; 10, Novartis Vaccines and Diagnostics, Inc.; 11, Organon Teknika
Corporation LLC.
†
License for the pertussis component of this product is held by the Research Foundation
for Microbial Diseases of Osaka University (Aventis Pasteur Laboratories, Inc.).
Table 73-2
Viral Vaccines Currently Licensed in the United States as of April 2012
Vaccine
Manufacturer*
Adenovirus type 4 and type 7 vaccine, live, oral
5
Diphtheria and tetanus toxoids and acellular pertussis vaccine adsorbed,Hepatitis
B (recombinant) and inactivated poliovirus vaccine combined
7
Hepatitis A vaccine, inactivated
4, 7
Hepatitis B vaccine, recombinant
4, 7
Hepatitis A vaccine, inactivated and hepatitis B (recombinant) vaccine
7
Haemophilus b conjugate vaccine (meningococcal protein conjugate) and hepatitis B
recombinant vaccine
4
Human papillomavirus (types 6, 11, 16, 18) recombinant vaccine
4
Human papillomavirus bivalent (types 16 and 18) vaccine, recombinant
7
Influenza virus vaccine
1, 3, 7, 9, 11
Influenza A (H1N1) 2009 monovalent
1, 3, 9, 10, 11
Influenza virus vaccine, H5N1 (for National Stockpile)
1
Influenza vaccine live, quadrivalent, intranasal
10
Influenza vaccine live, intranasal
10
Japanese encephalitis vaccine, inactivated
8
Japanese encephalitis vaccine, inactivated, adsorbed
12
Measles virus vaccine, live
4
Measles, mumps, and rubella vaccine, live
4
Measles, mumps, rubella and varicella virus vaccine, live
4
Poliovirus vaccine inactivated, human diploid cell
2†
Poliovirus vaccine inactivated, monkey kidney cell
6
Rabies vaccine
3, 6
Rotavirus vaccine, live, oral
7
Rotavirus vaccine, live, oral, pentavalent
4
Rubella virus vaccine, live
4
Smallpox (vaccinia) vaccine, live
13
Varicella virus vaccine live
4
Yellow fever vaccine
1
Zoster vaccine, live
4
1, Sanofi Pasteur, Inc.; 2, Sanofi Pasteur, Ltd.; 3, Novartis Vaccines and Diagnostics
Ltd.; 4, Merck & Co., Inc.; 5, Barr Labs, Inc.; 6, Sanofi Pasteur S.A.; 7, GlaxoSmithKline
Biologicals; 8, Research Foundation for Microbial Diseases of Osaka University; 9,
ID Biomedical Corporation of Quebec; 10, MedImmune Vaccines, Inc.; 11, CSL, Ltd.;
12, Intercell Biomedical; 13, Sanofi Pasteur Biologics.
*
These are the names of the license holders. Company names may be different.
†
Not available in the United States.
Immunization is a major component of global and public health. Use of vaccines has
resulted in the prevention of millions of deaths and cases of morbidity annually caused
by infectious diseases around the world. Because vaccines are so widely used globally,
it is imperative that these products be as safe and effective as current technology
will permit. The assessment, licensure, control, and surveillance of vaccines are
major challenges for national regulatory authorities (NRAs), who are confronted by
a steadily increasing number of novel products, complex quality concerns, and new
technical issues arising from rapid scientific advances. Furthermore, with emerging
global markets, the volume of vaccines crossing international borders continues to
increase, and it is critical that regulatory knowledge of and experience with vaccines
be shared, and that approaches to their control be harmonized to the greatest extent
possible.
The need for a strong national regulatory authority, especially for the regulation
of vaccines, is recognized worldwide. Developed countries have established governmental
regulatory agencies to review and determine the safety and effectiveness of vaccines;
however, even today, many developing countries do not have established NRAs. Although
not an NRA, the World Health Organization (WHO) uses a consultative approach involving
its Expert Committee on Biological Standardization and Biologicals Unit to develop
regulatory criteria and identify and consolidate current consensus opinions on key
regulatory issues. WHO also communicates to national authorities and manufacturers
through guidance documents addressing both general issues and specific products.*
Through this mechanism, NRAs are informed of the scientific background needed to assess
critical issues, and are advised on which regulatory approaches and methodologies
have been found to be optimal for ensuring the global supply of uniformly safe and
effective vaccines of the highest quality.
3
The Center for Biologics Evaluation and Research (CBER) of the US Food and Drug Administration
(FDA) is the national regulatory authority in the United States charged with ensuring
the safety, purity, and effectiveness of vaccines in the United States. The review
of vaccine applications occurs among CBER's Office of Vaccines Research and Review,
Office of Compliance and Biologics Quality, and Office of Biostatistics and Epidemiology.
The development of vaccines is an intricate process, and every step in the life cycle
from testing of materials used for production to postlicensure lot-release testing
is subject to stringent oversight by CBER. After licensure, CBER continues to oversee
the production and performance of vaccines to ensure their continued safety and efficacy.
The FDA/CBER regulatory review staff consists of an internal multidisciplinary team
of scientists, and regulatory and public health professionals who are involved in
continued exchange of information with the outside scientific community through laboratory
research and collaborations, participation in workshops, seminars, and international
conferences. The FDA also relies on the expertise of formal advisory committees, which
include experts in the fields of vaccinology, microbiology, infectious diseases, immunology,
biostatistics, epidemiology, and clinical trial design. These external expert committees
review summary documents prepared by the FDA and sponsors and make recommendations
on product development, safety, and efficacy. In addition, CBER works closely with
its counterparts in other US governmental agencies in the Department of Health and
Human Services (DHHS) and the US Public Health Service (PHS), such as the National
Vaccine Program Office (NVPO), the Centers for Disease Control and Prevention (CDC),
the National Institutes of Health (NIH), and the Health Resources and Services Administration
(HRSA). The CDC is responsible for, among other things, epidemiologic surveillance
of disease and support of immunization programs. Its Advisory Committee on Immunization
Practices (ACIP) makes recommendations for vaccine use. The Director of the NVPO coordinates
vaccine efforts throughout the PHS and other governmental agencies. The NIH is responsible
for conducting and providing funds for a wide variety of biomedical research. The
HRSA is responsible for, among many other things, managing the National Vaccine Injury
Compensation Program. Other important collaborators in the US government involved
in vaccine activities include the US Department of Defense (DOD), and the Department
of Veterans Affairs.
Consistent with the goal of harmonization, the Enterprise and Industry Directorate-General
(DG Enterprise) of the European Commission, the European Medicines Agency (EMA), and
the FDA concluded confidentiality arrangements on 12 September 2003 covering medicinal
products, including vaccines that are subject to evaluation or authorization under
the centralized procedure in Europe. The confidentiality arrangements allow the EMA
of the European Commission and the FDA in the United States to exchange information
as part of their regulatory processes. The types of information covered by the arrangements
include legal and regulatory issues, scientific advice, orphan drug designation, inspection
reports, marketing authorization procedures, and postmarketing surveillance. These
confidentiality arrangements were reviewed at a meeting between the DG Enterprise,
the EMA, and the FDA in Brussels in March 2006. The review resulted in an agreement
to intensify the existing cooperation in the area of medicinal products, bringing
a focus to vaccines (including preparedness for pandemic influenza), pediatric medicines,
medicines for rare diseases ("orphans"), oncology, and pharmacogenomics. The FDA has
confidentiality agreements with NRAs in Australia, Austria, Brazil, Belgium, Canada,
the Council of Europe, the European Commission (DG SANCO), Denmark (drugs), Italy
(drugs), the Netherlands, France, Germany, Israel, Japan, Mexico, New Zealand, the
Republic of Ireland, Singapore, South Africa, Sweden, Switzerland, the United Kingdom
and WHO (although not an NRA). The FDA has relevant memorandums of understanding (MOUs)
without confidentiality arrangements with the People's Republic of China, Russia (drugs),
and Vietnam. These arrangements have strengthened interactions between the regulatory
authorities and have contributed to improving the promotion and protection of public
health globally.
Historical perspective
Although the need for special care in preparing and testing vaccines and antitoxins
was foreseen early in their development, before 1902 the production of vaccines and
other biologicals was predominantly unregulated by the federal government.
4
Regulation of biologics, vaccines in particular, in the United States has historically
been in response to issues of safety. The US Congress enacted the 1902 Biologics Control
Act, which contained the initial concepts used for the regulation of biologics, after
a major tragedy occurred in St. Louis, Missouri, in 1901. Twenty children became ill
and 14 died after receiving an equine-derived diphtheria antitoxin contaminated with
tetanus toxin. It was discovered that the diphtheria antitoxin had been prepared from
horse serum contaminated with tetanus bacilli.
5
This event stimulated legislation to regulate the sale of biologicals. On July 1,
1902, the Biologics Control Act was signed into law. It prohibited transportation
or sale of biologicals unless the manufacturer possessed an establishment and product
license. During consideration of this legislation, the following points were recognized:
6
•
There could be no assurance of purity if control was limited to inspections and tests
of the final products, both because of the limitations of testing techniques and because
such tests would need to include all materials, as the products varied with the different
animals used in production. Therefore, an effective control would also need to include
control of the manufacturing establishments.
•
The products in question were generally administered directly into the circulatory
system or the digestive tract, and there were few remedial measures available if the
drugs were impure.
•
The control of potency was particularly important because, as was noted in the proceedings
that led to the development of the legislation, if the first dose proves worthless,
the loss of time to produce the product may cost the patient his or her life.
These ideas formed an important start for ensuring vaccine safety. They are used as
the basis for ensuring safety and effectiveness throughout the world. The history
of vaccine control organizations in developed nations has been one of increasing size
and complexity. A chronology of the development of the US Biologicals Control Authority
is summarized in Table 73-3
and outlined in Figure 73-1
.
Table 73-3
Chronology of the Development of Biologic Control Authority
Year
Legislation enacted
Existing organization
1902
Biologics Control Act (Virus, Serum, Toxin Law) of 1902
Public Health Hygienic Laboratory
1930
Hygienic Laboratory, renamed National Institutes of Health (NIH)
1937
Laboratory of Biologics Control (LBC) formed within NIH
1944
Enactment of US Public Health Service Act (42 USC § 262, 263)
1948
LBC incorporated into the National Microbiological Institute (later renamed the National
Institute of Allergy and Infectious Diseases)
1955
Establishment of the Division of Biologics Standards (DBS) by the Surgeon General
1972
DBS transferred to US Food and Drug Administration (FDA) to become Bureau of Biologics
(BoB)
1982-1983
BoB renamed Office of Biologics Research and Review (OBRR); joined with Office of
Drugs Research and Review (ODRR) to form the Center for Drugs and Biologics (CDB)
1987
OBRR renamed Center for Biologics Evaluation and Research (CBER)
1997
Food and Drug Administration Modernization Act of 1997
2007
Food and Drug Administration Amendments Act (FDAAA)
Figure 73-1
History of the Food and Drug Law. ICH, International Conference on Harmonisation;
IND, Investigational New Drug.
The US Congress enacted another significant law in 1902 that expanded the Public Health
and Marine Hospital Service. This led to the creation of the first federal agency
in which public health issues could be coordinated. The Hygienic Laboratory, the principal
research unit of the service, was located in Washington, DC. Within this organization,
the Biological Control Service assumed responsibility for the regulation of three
products: smallpox vaccine, tetanus antitoxin, and diphtheria antitoxin. These products
were defined as biologicals. In 1930, the Hygienic Laboratory was reorganized, expanded,
and renamed the National Institutes of Health.
Over time, legislative authorities have evolved to strengthen the regulation of vaccines
and other biologics. In 1944 Congress recodified the 1902 Biologics Control Act as
part of the US Public Health Service Act (PHS Act) of 1944. The PHS Act incorporated
the 1902 Biologics Control Act into Section 351 of the PHS Act (42 U.S.C. 262).
7
As with the 1902 Act, the 1944 PHS Act focused primarily on extensive control over
manufacturing methods to ensure purity and safety, and maintained the licensure system
for the manufacturing facility and product. Unique to the 1944 PHS Act was Congress's
explicit addition of the requirement that biologics manufacturers demonstrate potency
as a measure of clinical usefulness. A 1970 amendment added vaccine, blood, blood
component or derivative, (or) allergenic products to the statutory list. Under the
original act, government inspectors were authorized to inspect manufacturing establishments
and to determine whether products were correctly labeled with the name of the product;
the name, address, and license number of the manufacturer; and the expiration date
of the product, and to determine the manner in which the product was prepared. Section
352 of the Act also permitted the PHS to manufacture biological products should the
need arise (eg, if the product could not be obtained from already licensed establishments).
8
This authority has not been used to date.
Throughout the life of the PHS Act of 1944, Congress vested the administrative authority
for regulation of biologics in several separate agencies. In 1948, the Biologics Control
Laboratory joined the NIH Division of Infectious Diseases and Division of Tropical
Diseases to form the National Microbiological Institute (later renamed the National
Institute of Allergy and Infectious Diseases). Administrative authority for regulation
of biologics was originally granted to the National Microbiological Institute. The
need for strengthening and expanding control of biologicals became evident in 1955.
By this time, many biologicals (blood products as well as vaccines) had been licensed,
including inactivated poliovirus vaccine prepared in monkey kidney cell cultures.
Unfortunately, when several batches of the vaccine were used for immunization, a number
of children developed poliomyelitis. The formaldehyde inactivation and safety test
procedures employed were inadequate. It was determined in retrospect that 7 of 17
batches could be shown to contain living poliovirus. A later review indicated that
the incompletely inactivated vaccine had caused poliomyelitis in 79 vaccine recipients,
105 family contacts, and 20 community contacts.
9
As a result of this much-publicized "Cutter incident" (Cutter was the manufacturer
of the vaccine), administrative authority for the regulation of biologicals was transferred
by Congress to the Division of Biologics Standards (DBS), a newly created division
within the NIH. Prior to 1972, regulation of biologicals under the NIH had focused
primarily on the PHS Act of 1944 and its requirements for safety, purity, and potency.
Subsequently, Congress adopted the Consumer Safety Act of 1972, which transferred
regulatory authority for the administration of the 1944 PHS Act from the NIH to the
FDA. In 1972, the DBS, which was charged with administering and enforcing Section
351 of the PHS Act, was transferred by the Secretary of Health, Education and Welfare
to the FDA and became the Bureau of Biologics. Once administrative responsibility
for the regulation of biologicals transferred from the NIH to the FDA, the FDA announced
its intention to require that all new biologicals satisfy the additional standards
of safety and efficacy mandated in the Drug Amendments Act of 1962. This resulted
in the transfer of the regulations pertaining to biologics from Part 73 of Chapter
I of Title 42 (USC 262) to Chapter I of Title 21 of the Code of Federal Regulations.
In 1982, the Bureau of Biologics was renamed the Office of Biologics Research and
Review (OBRR) and combined with the Office of Drugs Research and Review to form the
Center for Drugs and Biologics. In 1987, the OBRR was separated and renamed the Center
for Biologics Evaluation and Research.
Federal laws and regulations
Although they are not directly related to safety and efficacy, the passage of the
Prescription Drug User Fee Act (PDUFA) of 1992 and the FDA Modernization Act (FDAMA)
of 1997 have both had an impact on the regulation of vaccines. PDUFA allows the FDA
to collect fees from manufacturers to fund the review process. FDAMA, among other
things, included measures to modernize the regulation of biologics by synchronizing
their review process with that of drugs and eliminating the requirement for an establishment
license for biologics. Expedited approval mechanisms for life-threatening conditions
were authorized under FDAMA as well.
10
The FDA Amendments Act (FDAAA) of 2007 includes 11 titles that added many new provisions
to the FD&C Act. This Act reauthorized and amended several drug and medical device
provisions, and it provided the FDA with additional responsibilities and new authorities.
11
PDUFA IV was reauthorized under FDAAA and outlines the 5-year review performance goals
for drug and biologics license applications, supplements and resubmissions, meeting
management goals, clinical holds, major dispute resolution, special protocol question
assessment and agreement, electronic applications and submissions, discipline review,
and complete response letters. The provisions of FDAAA that have had a significant
impact on the regulations of vaccines and the review process are contained in Title
IV, the Pediatric Research Equity Act of 2007 (PREA) and Title IX, Enhanced Authorities
Regarding Postmarket Safety of Drugs. Title IX provides the FDA with new funding to
collect, develop, and review safety information, and to develop adverse event surveillance
systems and analytic tools, and Title IV expands pediatric research with the reauthorization
of the Best Pharmaceuticals for Children Act and the Pediatric Research Equity Act.
Collectively, these authorities have afforded CBER the authority to accelerate and
improve the review process.
The FDA's CBER regulates vaccines as biologicals. CBER's current legal authority for
the regulation of vaccines derives primarily from Section 351 of the PHS Act and from
certain sections of the FD&C Act. The statutes of the PHS Act are implemented through
regulations codified in the Code of Federal Regulations (CFR).*
The CFR is published annually and contains all changes in regulations that have occurred
during the previous year and that have been published in the Federal Register. Regulations
are adopted in conformity with the Administrative Procedure Act.
12
Thus, before a regulation can be established, repealed, or revised, it must be proposed
and published in the Federal Register with an invitation to all interested individuals
or parties to comment within a prescribed time, commonly a period of 1 to several
months. Once comments are received, they are evaluated and considered by the FDA before
publication of the final regulation in the Federal Register.
Title 21 of the CFR, parts 600 through 680, contains regulations specifically applicable
to vaccines and other biologicals. In addition, because vaccines meet the legal definition
of a drug under the FD&C Act, manufacturers must comply with regulations for current
good manufacturing practices (CGMPs) (parts 210 and 211). Regulations applicable to
vaccines and other biological products are summarized in Table 73-4
. These regulations cover not only the methods and establishment standards pertaining
to the manufacture of a biological product to ensure that the product is safe and
meets the quality and purity characteristics that are claimed by the manufacturer,
but also requirements for performing clinical trials (eg, 21 CFR 312).
Table 73-4
Regulations Applicable to the Development, Manufacture, Licensure, and use of Vaccines
Title 21, Code of Federal Regulations, Chapter 1—FDA, DHHS
Subject of regulations
Subchapter F—Biologics (parts 600-680
*)
600
Biological products, general, definitions
Establishment standards
Establishment inspection
Adverse-experience reporting
601
Licensing
610
General biologicals: product standards
Subchapter C—Drugs: General
201
Labeling
202
Prescription drug advertising
210
CGMP in manufacturing, processing, packing, or holding of drugs
211
CGMP for finished pharmaceuticals
Subchapter D—Drugs for human use
312
New drugs for investigational use
314
Applications for FDA approval to market a new drug or an antibiotic drug
Subchapter A—General
25
Environmental impact considerations
50
Protection of human subjects
56
Institutional review boards
58
Nonclinical laboratory studies, CGMP regulations
CGMP, current good manufacturing practice; FDA, US Food and Drug Administration; DHHS,
Department of Health and Human Services.
*
Parts 606, 607, 640, 660 and 680 apply to blood, blood products, diagnostic tests,
and allergenics.
A single set of basic regulatory requirements applies to all vaccines regardless of
the technology used to produce them. The regulatory approval criteria contained in
Title 21 CFR also apply to vaccines, regardless of their indication or intended target
population. Section 351 of the PHS Act (42 USC 262) states that a biologics license
application can be approved if it can be demonstrated that “(a) the biological product
that is the subject of the application is safe, pure and potent; and (b) the facility
in which the biological product is manufactured, processed, packed or held meets standards
designed to assure that the biological product continues to be safe, pure, and potent”.
Some of the more pertinent operational definitions for biologics contained in the
statutes and 21 CFR are as follows:
•
Section 351 of the PHS Act defines a biological product as any virus, therapeutic
serum, toxin, antitoxin, vaccine, blood, blood component or derivative, allergenic
product, or analogous product applicable to the prevention, treatment, or cure of
diseases or conditions of humans. Thus vaccines clearly are regulated as biological
products.
•
Safety is defined as the relative freedom from harmful effect to people affected directly
or indirectly by a product when prudently administered, taking into consideration
the character of the product in relation to the condition of the recipient at the
time. Thus, the property of safety is relative and cannot be ensured in an absolute
sense.
•
Purity is defined as the relative freedom from extraneous matter, regardless of whether
it is harmful to the recipient or deleterious to the product. Usually, the concepts
of purity and safety coincide; purity most often relates to freedom from such materials
as pyrogens, adventitious agents, and chemicals used in manufacture of the product.
•
Potency is defined as the specific ability or capacity of the product, as indicated
by appropriate laboratory tests or by adequately controlled clinical data obtained
through administration of the product in the manner intended, to effect a given result.
Potency, as thus defined, is equivalent to the concept that the product must be able
to perform as claimed, and, if possible, this must correspond with some measurable
effect in the recipient or correlate with some quantitative laboratory finding.
•
Standards mean specifications and procedures applicable to an establishment or to
the manufacture or release of products that are designed to ensure the continued safety,
purity, and potency of biological products. The word standard is also used with a
secondary meaning, usually in the sense of a reference preparation, such as a bacterial
or viral antigen that can be used in evaluating potency or, in some cases, safety
and purity.
•
The regulations regarding biological products, in addition, define effectiveness as
the reasonable expectation that, in a significant proportion of the target population,
pharmacologic or other effects of the biological product, when administered under
adequate directions for use and warnings against unsafe use, will serve a clinically
significant function in the diagnosis, cure, mitigation, treatment, or prevention
of disease in humans.
•
Current good manufacturing practices define a quality system that manufacturers use
as they build quality into their products. The regulations outline the minimal manufacturing,
quality-control, and quality-assurance requirements for the preparation of a drug
or biological product for commercial distribution. For example, approved products
developed and produced according to CGMPs are safe, properly identified, of the correct
strength, pure, and of high quality.
The FDA also periodically publishes various guidelines and guidance documents with
regard to the manufacture and clinical evaluation of biologicals. These documents
published by the FDA do not have the force of law but are intended to provide useful
and timely recommendations; those applicable to vaccines are listed in Table 73-5
. Guidance documents are particularly useful as a means for the Agency to provide
recommendations that are current with areas of rapidly progressing science, and for
specifying a degree of detail beyond that included in the regulations. Several FDA
regulations and guidance documents have had a direct impact on the review of vaccines
for licensure by the FDA, such as the Guidance for Industry: How to Comply with the
Pediatric Research Equity Act (2005), and the Guidance for Industry: Considerations
for Plasmid DNA Vaccines for Infectious Disease Indications (2007). Some of these
regulations and guidance documents evolved from an effort to streamline the regulatory
process, whereas others were written to facilitate the development of new vaccines
with new technologies, such as the Guidance for Industry: Clinical Data Needed to
Support the Licensure of Trivalent Inactivated Influenza Vaccines (2007), the Guidance
for Industry: Clinical Data Needed to Support the Licensure of Pandemic Influenza
Vaccines (2007), the Guidance for Industry: Characterization and Qualification of
Cell Substrates and Other Biological Material Used in the Production of Viral Vaccines
for the Prevention and Treatment of Infectious Diseases (2010), and the Guidance for
Industry: Considerations for Developmental Toxicity Studies for Preventive and Therapeutic
Vaccines for Infectious Disease Indications (February 2006). These documents can be
obtained through CBER's Web site (www.fda.gov/BiologicsBloodVaccines/GuidanceComplianceRegulatoryInformation/default.htm).
Table 73-5
Current Guidance Documents as of April 2012* Applicable to Development, Manufacture,
Licensure, and Use of Vaccines
Document
Date
Guidance documents
Guidance for Industry and FDA Staff: FDA Acceptance of Foreign Clinical Studies Not
Conducted Under an IND—Frequently Asked Questions
2012
Guidance for Industry: M3(R2) Nonclinical Safety Studies for the Conduct of Human
Clinical Trials and Marketing Authorization for Pharmaceuticals Questions and Answers
2012
Draft Guidance for Industry: Determining the Extent of Safety Data Collection Needed
in Late Stage Premarket and Postapproval Clinical Investigations, February
2012
Guidance for Industry: Process Validation: General Principles and Practices
2011
Guidance for Industry: Bar Code Label Requirements—Questions and Answers
2011
Guidance for Industry: Clinical Considerations for Therapeutic Cancer Vaccines
2011
Guidance for Industry: General Principles for the Development of Vaccines to Protect
against Global Infectious Diseases
2011
Guidance for Industry: Characterization and Qualification of Cell Substrates and Other
Biological Materials Used in the Production of Viral Vaccines for Infectious Disease
Indications
2010
Guidance for Industry: Content and Format of the Dosage and Administration Section
of Labeling for Human Prescription Drug and Biological Products
2010
Draft Guidance for Industry: Format and Content of Proposed Risk Evaluation and Mitigation
Strategies (REMS), REMS Assessments, and Proposed REMS Modifications
2009
Guidance for Industry: Considerations for Plasmid DNA Vaccines for Infectious Disease
Indications
11/2007
Guidance for Industry: Clinical Data Needed to Support the Licensure of Pandemic Influenza
Vaccines
2007
Guidance for Industry: Clinical Data Needed to Support the Licensure of Trivalent
Inactivated Influenza Vaccines
2007
Guidance for Industry: Toxicity Grading Scale for Healthy Adult and Adolescent Volunteers
Enrolled in Preventive Vaccine Clinical Trials
2007
Draft Guidance: Emergency Use Authorization of Medical Products
2007
Guidance for Industry: Considerations for Plasmid DNA Vaccines for Infectious Disease
Indications
2007
Guidance for Industry: Development of Preventive HIV Vaccines for Use in Pediatric
Populations
2006
Guidance for Industry: Reports on the Status of Postmarketing Studies: Implementation
of Section 130 of the Food and Drug Administration Modernization Act of 1997
2006
Guidance for Industry: Clinical Studies Section of Labeling for Prescription Drugs
and Biologics: Content and Format
2006
Draft Guidance for Industry: Labeling for Human Prescription Drug and Biological Products:
Implementing the New Content and Format Requirements
2006
Guidance for Industry: Adverse Reactions Section of Labeling for Human Prescription
Drug and Biological Products: Content and Format
2006
Draft Guidance for Industry: INDs: Approaches to Complying with CGMP during Phase
1
2006
Guidance for Industry: Considerations for Developmental Toxicity Studies for Preventive
and Therapeutic Vaccines for Infectious Disease Indications
2006
Guidance for Industry: Fast Track Drug Development Programs: Designation, Development,
and Application Review
2006
Guidance for Industry: Quality Systems Approach to Pharmaceutical Current Good Manufacturing
Practice Regulations
2006
Guidance for Industry: Providing Regulatory Submissions to the Center for Biologics
Evaluation and Research (CBER) in Electronic Format: Lot Release Protocols
2006
Guidance for Industry: Development and Use of Risk Minimization Action Plans
2005
Draft Guidance for Industry: How to Comply with the Pediatric Research Equity Act
2005
Guidance for Industry: FDA Review of Vaccine Labeling Requirements for Warnings, Use
Instructions, and Precautionary Information
2004
Guidance for Industry: Sterile Drug Products Produced by Aseptic Processing Current
Good Manufacturing Practice
2004
Draft Guidance for Industry: Vaccinia Virus: Developing Drugs to Mitigate Complications
from Smallpox Vaccination
2004
Draft Guidance for Industry: Postmarketing Safety Reporting for Human Drug and Biological
Products Including Vaccines
2001
Draft Guidance for Industry on Recommendations for Complying with the Pediatric Rule
2000
Guidance for Industry: Formal Meetings with Sponsors and Applicants for PDUFA Products
2000
Guidance for Industry: Submitting and Reviewing Complete Responses to Clinical Holds
2000
Guidance for Industry: Content and Format of Chemistry, Manufacturing and Controls
Information for a Vaccine or Related Product
1999
Guidance for Industry: Providing Clinical Evidence of Effectiveness for Human Drugs
and Biological Products
1998
Draft Guidance for Industry: Stability Testing of Drug Substances and Drug Products
1998
Guidance for Industry: Environmental Assessment of Human Drug and Biologics Applications
1998
Guidance for Industry for the Evaluation of Combination Vaccines for Preventable Diseases:
Production, Testing and Clinical Studies
1997
Guidance for Industry: Changes to an Approved Application: Biological Products
1997
Guidance on Alternatives to Lot Release for Licensed Biological Products
1994
Guidelines
Validation Guidance for Industry: Process Validation: General Principles and Practice
(Revision of the 1987 guidance: General Principles of Process Validation)
2011
Determination of Residual Moisture in Dried Biological Products
1990
Validation of the Limulus Amebocyte Lysate Test
1987
Points to consider
Supplement: Nucleic Acid Characterization and Genetic Stability
1992
Production and Testing of New Drugs and Biologicals Produced by Recombinant DNA Technology
1985
FDA, US Food and Drug Administration; PDUFA, Prescription Drug User Fee Act.
*
Guidance documents are available at www.fda.gov/BiologicsBloodVaccines/GuidanceComplianceRegulatoryInformation/default.htm.
Also available at no charge from the Office of Communication, Training and Manufacturers
Assistance, HFM-40, 1401 Rockville Pike, Rockville, MD 20852-1448.
Stages of the regulatory review of biological products
Premarketing phase
The regulatory requirements for biological products cover the entire life cycle of
the product from the pre–Investigational New Drug (IND) stage, through the premarketing
(consisting of the various IND phases and prelicensure) and postmarketing stages.
The pre-IND stage consists of laboratory development, preclinical testing of candidate
vaccines, and development of the manufacturing process. The clinical development of
a new drug in the United States usually begins with a sponsor approaching the FDA
for permission to conduct a clinical study with an investigational product through
submission of an IND application form.*
These requirements can be found in the IND regulations.
13
Sponsors are encouraged to request a pre-IND meeting with the FDA to discuss preclinical
studies, clinical study design, and data requirements that require resolution before
the initiation of clinical trials. Prior to initiating phase 1 clinical trials sponsors
should discuss, and reach an agreement on the preclinical studies prior to or during
the pre-IND meeting with the FDA. Considerations for these studies are evaluated on
a product-specific basis and requirements may differ depending on the type of vaccine,
its manufacturing process, and mechanism of action. The preclinical toxicity study
should be adequate to identify and characterize potential toxic effects of a vaccine
in order to conclude that it is reasonably safe to proceed to clinical investigation.
If the target population of the vaccine includes pregnant women and women of childbearing
potential, developmental toxicity studies may be considered. Adequate information
should be provided to FDA on the clinical plan, and protocols should be submitted
for CBER review prior to initiation of animal studies. Toxicity study reports should
be submitted with the new IND or Master File. Additional toxicity studies may be necessary
as product/clinical development continues.
In the application, the sponsor (1) describes the composition, source, and method
of manufacture of the product and the methods used in testing its safety, purity,
and potency; (2) provides a summary of all laboratory and preclinical animal testing;
and (3) provides a description of the proposed clinical study and the names and qualifications
of each clinical investigator. The FDA has a maximum of 30 days to review the original
IND application and determine whether study participants will be exposed to any unacceptable
risks. As part of the IND process, each clinical investigator files information describing
his or her qualifications for performing clinical trials, details of the proposed
study, and assurance that a number of conditions specified by the regulations will
be met. A signed informed consent must be obtained from each study participant. Approval
for the study must be obtained in advance from a local institutional review board.
The regulations also cover the evaluation of the preclinical laboratory animal studies
undertaken to support the use of the product in humans.
Investigational phase
Only licensed vaccines may be shipped from one state to another; however, during the
premarketing phase, interstate shipment of products for investigational use is allowed
under the law and regulations. There are generally three separate phases in the clinical
evaluation of experimental biologicals at the premarketing stage (Figure 73-2
). These phases may overlap, and the clinical testing may be highly iterative because
multiple phase 1 or 2 trials may be performed as new data are obtained. Phase 1 trials
are intended primarily to provide a preliminary evaluation of safety and immunogenicity.
These trials are typically conducted in a small number (eg, 20 to 80) of closely monitored
adult volunteers. If the ultimate target population for the vaccine is infants or
young children, as is commonly the case, the product is then usually evaluated in
a stepwise progression from older to younger age groups, down into the first year
of life. It is not always simple to distinguish between phase 1 and phase 2 studies;
however, in general, phase 2 studies are larger, perhaps involving up to several hundred
participants. Phase 2 studies are often randomized and well controlled, and they provide
further information on safety and immunogenicity. Dosage-ranging studies are included
in phase 2 clinical development. In some cases, phase 2 studies provide preliminary
data on the vaccine's activity against the infectious disease of interest. Intermediate
clinical studies may be done after phase 2 that are not considered efficacy studies.
These studies are referred to as so-called phase 2b studies (there is no regulatory
definition for phase 2b), and are designed to assist in determining whether to move
a candidate vaccine into a larger phase 3 trial. Phase 2b studies are generally smaller
than the pivotal phase 3 trial, and are not designed to have the statistical power
required for a phase 3 study. If the data from the phase 2b study are encouraging,
a phase 3 efficacy study is still required to support licensure of the candidate vaccine.
Phase 2b studies may increase the clinical development time for a vaccine; however,
phase 2b studies may be useful for evaluating and screening different vaccine candidates.
Phase 2b studies have been used to evaluate candidate HIV vaccines, and were done
prior to the large phase 3 efficacy trials for the human papillomavirus vaccines.
Phase 3 studies are large-scale trials involving more extensive testing to provide
a more thorough assessment of safety as well as a definite assessment of efficacy;
moreover, these studies often include the pivotal efficacy trials as well as expanded
safety studies.
Figure 73-2
Sequence of key events in product development through the premarketing experimental
Investigational New Drug (IND) and licensing phases and the postapproval marketing
phase. Dashed lines indicate additional research/development submissions when significant
changes are made in the product or its indications. BLA, biologics license application.
The general considerations for clinical studies to support licensure of a vaccine
include demonstrations of safety and efficacy (immunogenicity may be sufficient in
some cases) and evaluation of simultaneous administration with other licensed vaccines.
Ideally, efficacy is demonstrated in randomized, double-blind, well-controlled trials.
The endpoints will be product specific, and they may be clinical disease endpoints
or immune response endpoints if efficacy against clinical disease has been previously
established and there are immune correlates or surrogates of that protection. In recent
years, because of interconnected variables such as study design and the incidence
of the disease to be prevented, efficacy trials for various vaccines have involved
a broad range in the number of study participants, from thousands to tens of thousands.
For example, clinical disease endpoint studies that are designed to demonstrate that
a new vaccine is not inferior to an already existing product of the same type generally
require larger numbers than those in which a new vaccine can be compared with a control
that has no activity against the clinical disease.
The incidence of the disease to be prevented in the study population is also important.
As an example, convincing evidence for the effectiveness of the plasma-derived hepatitis
B vaccine in a population at high risk required only 549 vaccinees and 524 placebo
recipients. In contrast, a trial to show that pneumococcal 7-valent polysaccharide
conjugate vaccine was successful in preventing a low incidence of invasive disease
caused by the Streptococcus pneumoniae capsular serotypes included in the vaccine
enrolled close to 40,000 children who were randomized equally to receive the pneumococcal
conjugate vaccine or an unrelated control vaccine.
Immunogenicity studies may be requested to provide data on the immune response of
target populations for the vaccine if they are different from those populations in
which the efficacy studies were done. These studies are known as bridging studies.
In other words, immunogenicity data may be used to bridge to existing clinical endpoint
efficacy data. The 1998 FDA Guidance for Industry: Providing Clinical Evidence of
Effectiveness recommends two efficacy trials as the standard; however, one trial may
be adequate if the results are compelling, which is often the case for vaccine clinical
endpoint efficacy trials (eg, robust-data, multicenter trials with a high level of
efficacy).
14
Safety is one of the most important considerations when evaluating new vaccines and
modifications to currently licensed vaccines. The initial responsibility for determining
vaccine safety starts with clinical investigators and vaccine manufacturers. The FDA
is responsible for ensuring that clinical trials are done under good clinical practices,
a requirement essential for the evaluation of safety data intended to support a license
application. In general, when evaluating safety, one must compare the risk of the
vaccine-preventable disease with the risk of the adverse events potentially associated
with the vaccine, and these may change over time. As an example, the reported association
between Rotashield (rotavirus vaccine, live, oral, tetravalent, manufactured by Wyeth)
and intussusception resulted in the additional requirement for the evaluation of the
safety of RotaTeq (live, oral pentavalent human-bovine reassortant rotavirus vaccine,
manufactured by Merck) with respect to intussusception. This clinical trial enrolled
over 70,000 infants divided equally between RotaTeq and placebo. The primary safety
hypothesis was that the oral RotaTeq would not increase the risk of intussusception
relative to placebo within 42 days of any dose. The intended target population should
also be taken into consideration in assessing the adequacy of the safety database.
For routinely administered childhood vaccines in the United States, the target population
would be the birth cohort in the United States (approximately 4 million/year). This
is generally a healthy population, and a government body (eg, states or local governments)
may mandate vaccination. Common reactions can be studied adequately in hundreds of
individuals, but many thousands will be required to define low-incidence adverse reactions.
For vaccines evaluated in clinical endpoint efficacy trials, a large safety database
is likely to derive from a double-blind, randomized, well-controlled efficacy study.
However, for vaccines evaluated in immunogenicity endpoint studies, additional studies
are likely to be needed to obtain an adequate safety database. Additional controlled
safety studies are often requested when the numbers of subjects included in the efficacy
studies are deemed insufficient to provide adequate safety data. The studies need
to be designed in such a way that statistical methods can be applied to their evaluation.
Safety studies may be unblinded if the number of injections, route of administration,
or schedule differs between groups, in particular when infants and young children
are involved. Phase 2 safety studies should provide data on common local and systemic
reactions to the study vaccine. Phase 2 clinical development should also include immunogenicity
and preliminary safety data on the concurrent administration of the study vaccine
with other vaccines, if relevant. Phase 3 safety studies are designed to evaluate
less common reactions, may be unequally randomized, and may have a simplified trial
design for assessing less common adverse events in large trials. If a vaccine is recommended
on the same schedule as other routinely recommended vaccines, safety and immunogenicity
data should be obtained in prelicensure studies to support simultaneous administration.
Licensing phase
When IND studies are nearing completion, or have been completed, and the sponsor believes
that there are adequate data to demonstrate that the product is safe and effective
for its intended use, the sponsor may apply for a license to manufacture and distribute
the product. Precise production methods and procedures should be defined at this stage,
and the manufacturing process standardized. Before the submission of a biologicals
license application (BLA), a pre-BLA meeting with the FDA is strongly encouraged to
discuss the sponsor's product development plan. The FDA has determined that delays
associated with the initial review of a BLA can be reduced or avoided by exchanges
between the sponsor and the agency concerning the proposed marketing application.
The primary purpose of this exchange is to uncover any major unresolved problems,
to identify those studies that the sponsor is relying on as adequate and sufficiently
well controlled to establish the product's effectiveness, to identify the status of
ongoing studies, to acquaint FDA reviewers with the general information to be submitted
in the BLA (including technical information), to review methods used in the statistical
analysis of the data, and to discuss the best approach for the presentation and formatting
of data in the application. Arrangements for such a meeting are to be initiated by
the sponsor with the division responsible for review of the IND.
Historically, two license applications were required for submission, one for the product
and one for the establishment in which the product is to be manufactured. However,
as a result of the enactment of the FDAMA of 1997, only a BLA is required. The BLA
should contain detailed information about the product (clinical and manufacturing)
as well as information concerning the manufacturing facility and equipment. To obtain
a biologics license for a new vaccine under section 351 of the PHS Act, an applicant
submits a BLA to the Director of CBER's Office of Vaccines Research and Review (OVRR).
This application contains data derived from nonclinical laboratory and clinical studies
that demonstrate that the manufactured product meets prescribed requirements for safety,
purity, and potency. The BLA should contain information that supports compliance with
standards addressing requirements for (1) organization and personnel, (2) buildings
and facilities, (3) equipment, (4) control of components, containers, and closures,
(5) production and process controls, (6) packaging and labeling controls, (7) holding
and distribution, (8) laboratory controls, and (9) records to be maintained. Furthermore,
a full description of manufacturing methods; data establishing stability of the product
through the dating period; samples representative of the product for introduction
or delivery for introduction into interstate commerce; summaries of test results performed
on the lots represented by the submitted samples; specimens of the labels, enclosures,
and containers; and the address of each location involved in the manufacture of the
biological product should be included in the BLA.
For the FDA to provide sponsors with the most useful advice for preparing a BLA as
well as the adequacy of information to support a BLA, the sponsor should submit the
following information to OVRR's application division within 2 to 4 weeks in advance
of the meeting, depending on the type of meeting: (1) an executive summary of the
clinical studies to be submitted in the application, (2) a proposed format for organizing
the submission, including methods for presenting the data, (3) information on the
status of needed or ongoing studies, and (4) any other information for discussion
at the meeting. An application for a biologics license is not considered as filed
(or accepted by the agency for review) until CBER determines that it has received
all pertinent information and data from the applicant. In this regard, CBER can refuse
to file a BLA if it deems the submission to be incomplete. Additionally, the manufacturing
facility must be inspection-ready at the time the BLA is submitted. The applicant
is also required to include either an environmental assessment or a claim for categorical
exclusion from the requirement to submit an environmental assessment or an environmental
impact statement.
An internal CBER multidisciplinary committee performs the scientific review of the
BLA, and members of this review committee are selected on the basis of the expertise
required to review the application. This process occurs for each BLA or supplement
to a BLA in which significant changes are proposed. During the review, there are discussions
and exchanges of correspondence between the sponsor and the CBER review committee
concerning issues that may arise. During the FDA review of the BLA, an announced Prior
Approval Inspection (PAI) of the manufacturing facility is performed. This inspection
is designed as an in-depth review of the facilities, records, total production process,
methods, equipment, quality control procedures, and personnel. With the implementation
of the BLA process, changes have occurred in the scope of issues reviewed during the
PAI. Instead of the manufacturer submitting detailed records with the BLA regarding
studies on cleaning validation, monitoring data for pharmaceutical-grade water, facility
support systems (eg, clean steam, compressed air, and building management systems)
and other facility-related systems, a more detailed review of this type of data is
done on site during the PAI. PAIs tend to require longer periods of time for the FDA
inspectors to be in the facility because of the increased scope of issues that are
reviewed on site. If licensure is denied after inspection for the original license
application, reinspection will occur after assurance has been received that all deficiencies
that were the basis of the denial have been corrected.
After CBER reviews the entire package of information in the BLA, its advisory committee
(the Vaccines and Related Biological Products Advisory Committee [VRBPAC]) and consultants,
if needed, are asked to review and comment on the adequacy of the data to support
safety and efficacy in the target population. The standards for safety and efficacy
are relative; that is, the benefit-to-risk ratio of a biological product is considered.
The regulations and standards allow a range of safety and efficacy, as is scientifically
appropriate. The VRBPAC's advice is seriously considered in CBER's decision regarding
licensure, and in developing recommendations for use to be given in the package insert.
The committee may recommend additional studies to be performed either before or after
approval.
Other components of the BLA review include product labeling, which describes the indications
for use, contraindications, dosage and possible adverse effects; protocols for the
manufacturing and testing of the number of product lots specified to establish the
consistency of the process; and confirmatory testing results within CBER of samples
of in-process material or product in final containers and conformance to existing
regulations. Once CBER determines that the data and information from the applicant
are satisfactory and support the safety and efficacy of the product, the product is
licensed.
Mechanisms for advancing new vaccines through the review process have been developed
for severe and life-threatening illnesses. These mechanisms include fast-track development,
as well as accelerated approval and priority review of marketing applications. The
Fast Track programs of the FDA are designed to facilitate the development, and expedite
the review, of new drugs and biologicals that are intended to treat serious or life-threatening
conditions and that demonstrate the potential to address unmet medical needs. Accelerated
approval, 21 CFR 601.40, may be granted for certain biological products that have
been studied for their safety and effectiveness in treating serious or life-threatening
illnesses and that provide meaningful therapeutic benefit over existing treatments.
Such an approval is based on there being adequate and well-controlled clinical trials
that establish that the product has an effect on a surrogate endpoint that is reasonably
likely, based on epidemiologic, therapeutic, pathophysiologic, or other evidence,
to predict clinical benefit. Approval under this pathway is subject to the requirement
that the sponsor study the biological product further, to verify and describe its
clinical benefit, where there is uncertainty as to the relationship of the surrogate
endpoint to clinical benefit.
Recently, the option to pursue an accelerated approval pathway for trivalent inactivated
influenza vaccines became available to sponsors if a shortage of influenza vaccine
exists for the US market at the time the new vaccine is approved. In this case, the
FDA interprets the accelerated approval regulation as allowing accelerated approval
of an influenza vaccine during a shortage because influenza is a serious and sometimes
life-threatening illness. The FDA has used this regulatory mechanism to approve four
trivalent inactivated influenza vaccines, GlaxoSmithKline's (GSK's) Fluarix, ID Biomedical
Corporation's FluLaval, Novartis's Agriflu, and CSL's Afluria. Accelerated approval
was more recently used to license a new Haemophilus influenza vaccine, Hiberix, manufactured
by GSK. The accelerated approval regulations give the FDA flexibility with respect
to the types of endpoints that can be relied on to support marketing approval, but
they do not affect the quantity or quality of evidence needed to demonstrate substantial
evidence of effectiveness or safety. Any endpoint considered appropriate to be relied
on to support approval, whether a surrogate endpoint or a clinical endpoint, must
be supported by substantial evidence of effectiveness. Products regulated by CBER
are eligible for priority review if they provide a significant improvement in the
safety or effectiveness of the treatment, diagnosis, or prevention of a serious or
life-threatening disease. The FDA has 6 months to complete the review of a new BLA
it designates as a priority, as opposed to 10 months for the completion of the review
of a standard BLA submission.
In 2002, the FDA amended the biological products regulations to incorporate 21 CFR
601.90, Approval of Biological Products When Human Efficacy Studies Are Not Ethical
or Feasible. This rule, referred to as the animal rule, allows the use of animal efficacy
data in lieu of human efficacy data when human challenge studies cannot be conducted
ethically and field efficacy studies are not feasible because of infectious disease
epidemiology (in the case of vaccines). In these situations, certain drug and biological
products (eg, vaccines) that are intended to reduce or prevent serious or life-threatening
conditions caused by lethal or permanently disabling toxic chemical, biological, radiologic,
or nuclear substances may be approved for marketing based on evidence of effectiveness
derived from appropriate studies in animals and additional supporting data. Safety,
pharmacokinetics, and immunogenicity data are still necessary in humans. Under the
animal rule, the FDA licensure of a product for which safety has been established
and the requirements of 21 CFR 601.60 have been met is based on adequate and well-controlled
animal trials, when results of these animal studies establish that the product is
reasonably likely to provide clinical benefit to humans. The FDA can rely on the evidence
from animal studies to provide substantial evidence of the efficacy of these products
when the following criteria are met:
•
There is a reasonably well understood pathophysiologic mechanism for toxicity of the
chemical, biological, radiologic, or nuclear substance and its amelioration or prevention
by the product.
•
The effect is demonstrated in more than one animal species that is expected to react
with a response that is predictive for humans, unless the effect is demonstrated in
a single animal species that represents a sufficiently well characterized animal model
(in other words, the model has been adequately evaluated for its responsiveness) in
predicting the response in humans.
•
The animal endpoint is clearly related to the desired benefit in humans, which is
generally the enhancement of survival or prevention of major morbidity.
•
The data or information on the pharmacokinetics and pharmacodynamics of the product
or other relevant data or information in animals and humans is sufficiently well understood
to allow selection of an effective dose in humans, and it is reasonable to expect
the efficacy of the product in animals to be a reliable indicator of its efficacy
in humans.
The animal rule does not apply if the product can be approved on the basis of standards
described elsewhere in FDA regulations (eg, accelerated approval based on surrogate
markers or clinical endpoints other than on survival or irreversible morbidity). Approval
of products under the animal rule will require early and multiple discussions with
the FDA. Applicants will need detailed justifications as to why efficacy trials are
not feasible or ethical for their products of interest. Before beginning the pivotal
trials, pilot studies in animals are expected, and a prospective primary endpoint
should be selected. Additionally, with regard to the pivotal trials, prospective statistical
plans should be in place. The FDA's advisory committees also may be consulted before
acceptance of the animal efficacy trial proposal or after the agency's review of the
BLA.
Emergency use authorization (EUA) is another regulatory mechanism by which the FDA
can accelerate the availability of vaccines and other pharmaceutical products. Under
an EUA, the FDA can authorize the use of an unapproved product or the unapproved use
of an approved product when an emergency or a potential emergency exists. Section
564(b)(1) of the FD&C Act was amended by the Project BioShield Act of 2004 to allow
the Secretary of Health and Human Services to authorize the introduction into interstate
commerce of a drug, device, or biological product intended for use in an actual or
potential emergency. Before an EUA can be issued by FDA, the Secretary must declare
an emergency justifying the authorization based on one of the following:
•
A determination by the Secretary of Homeland Security that there is a domestic emergency
or a significant potential for an emergency that involves a heightened risk of attack
with a specified biologic, chemical, radiologic, or nuclear agent or agents
•
A determination by the Secretary of Defense that there is a military emergency or
a significant potential for an emergency that involves a heightened risk of attack
with a specified biologic, chemical, radiologic, or nuclear agent or agents
•
A determination by the Secretary of Health and Human Services that a public health
emergency under section 319 of the PHS Act affects, or has a significant potential
to affect, national security, and that it involves a specified biological, chemical,
radiologic, or nuclear agent or agents or a specified disease or condition that may
be attributable to such agent or agents
Once the Secretary of Health and Human Services declares an emergency, the FDA may
authorize the emergency use of a particular product if the other statutory criteria
and conditions are met. Based on the particular circumstances, the process for authorization
can be expected to range in duration from hours to days. The Secretary has delegated
the authority to issue an EUA under section 564 of the FD&C Act to the FDA Commissioner.
The Pediatric Research Equity Act of 2003 (Public Law 108-155) amended the FD&C Act
by adding Section 505(B) addressing product development for pediatric subjects from
birth through 16 years of age.
15
PREA requires all applications that are submitted under Section 505 of the FD&C Act
or Section 351 of the PHS Act (42 U.S.C. 262) for a new active ingredient, new indication,
new dosage form, new dosing regimen, or new route of administration to contain a pediatric
assessment unless the applicant has obtained a waiver or deferral from the FDA. Under
PREA, the pediatric assessment must contain data adequate to assess the safety and
effectiveness of the drug or the biological product for the claimed indications in
all relevant pediatric subpopulations and data to support dosing and administration
for each pediatric subpopulation for which the product is safe and effective. FDAAA
2007 reauthorized and made several changes to PREA, primarily to enhance FDA oversight
and applicant accountability for the agreed-on pediatric assessments. A new provision
was written under FDAAA 2007 that directs the FDA to establish an internal review
committee with pediatric expertise, the Pediatric Review Committee (PeRC). This committee
is required to provide consultation to FDA review divisions on all pediatric plans
and assessments and on all deferral and waiver requests. FDAAA 2007 also specified
certain labeling changes that must be made pursuant to an applicant's pediatric assessment.
FDAAA 2007 also specifies adverse event reporting requirements for products with labeling
changes that are a result of a pediatric assessment. Specifically, during the 12 months
from the date that such a labeling change is made, all adverse event reports are reviewed
by the FDA Pediatric Advisory Committee (PAC). After review, the PAC will make recommendations
regarding whether the FDA should take action in response to such reports and whether
the current pharmacovigilence plan is adequate.
Postmarketing phase
Modifications to the manufacturing process may occur after licensure, such as scale-up
or change in equipment to optimize the production process. Furthermore, clinical studies
with the product may also be performed after licensure as the manufacturer seeks additional
indications for product use (eg, new target populations that would benefit from vaccination).
For most new approvals, manufacturers may be asked to commit to completing specific
postmarketing or so-called phase 4 studies—for example, to provide additional assessments
of less common or rare adverse events or to further assess the duration of vaccine-induced
immunity. These studies also may be designed to collect additional safety data in
large numbers of vaccine recipients, as well as to focus on issues that were identified
during the prelicensure testing. Submission of status reports for certain postmarketing
studies are required by regulation. In particular, this requirement for status reports
pertains to postmarketing studies for clinical safety, efficacy, and pharmacokinetics,
and for nonclinical toxicology to which an applicant committed in writing before licensure.
16
If the manufacturer wishes to significantly modify the manufacturing process or directions
for vaccine use, prior approval must be obtained from the FDA before these changes
can be implemented. The applicant is required to submit an account of these changes
to the appropriate license applications.
For the past several years, efforts have been made to simplify and categorize manufacturing
reporting requirements so as to facilitate the implementation of important improvements
in the production processes, testing methods, equipment, or facilities or to make
changes in personnel. Proposed changes in manufacturing methods that have a substantial
potential to have an adverse effect on the safety or effectiveness of the product
may not become effective until notification is given of CBER's approval. A change
in 21 CFR 601.12 has been implemented that classifies changes into (1) those sufficiently
significant with regard to safety, purity, potency, and effectiveness of the product
to require preapproval of a supplemental application before product distribution,
(2) those of lesser importance, for which the manufacturer must provide notification
30 days before distribution of product made using the change, and (3) changes for
which the manufacturer need only notify the agency by submission of an annual report.
The guidance document, Changes to an Approved Application: Biological Products (1997),
is available on CBER's Web site (www.fda.gov/downloads/BiologicsBloodVaccines/GuidanceComplianceRegulatoryInformation/Guidances/Blood/UCM170166.pdf);
it provides more details on the changes to this regulation.
After issuance of the license, there is continued surveillance of the product and
of the manufacturer's production activities. For most licensed vaccines, samples are
submitted along with protocols for each lot prepared by the firm that provide the
details of production and a summary of test results. Although not required by law
or regulation, CBER often performs selected laboratory tests. The type and extent
of confirmatory testing performed by CBER depend on several factors, such as the newness
of the product or the difficulties that may have arisen with manufacture or use of
the product. Release or rejection is based on a review of all test results, including
those done by the manufacturer and those performed by CBER. Alternatives to official
lot release are allowable under the provisions outlined for extensively characterized
products having a track record of continued safety, purity, and potency.
17
New regulations have been developed that clearly specify the factors that are to be
evaluated and include measures that allow additional products to be considered in
this category. To be considered, the manufacturer must be able to produce a vaccine
that repeatedly meets the standards for potency, purity, and stability of bulk and
final container material while using a consistent process. Important factors to be
considered are the nature of the product with respect to correlation between the measure
of potency and biological activity, and effectiveness. Surveillance samples and protocols
may be required to be submitted to CBER at predetermined intervals.
Licensed establishments are inspected at least every 2 years, with the exception of
those facilities manufacturing influenza vaccines, which are inspected annually. The
purpose of the inspection is to determine whether licensed products are manufactured
and tested as described in the license application and in accordance with applicable
regulations. Manufacturers who fail to meet product standards or who are not in compliance
with CGMPs may have their licenses suspended or revoked, depending on the nature of
the potential health hazards created. The major issues observed during inspections
can be categorized in three major areas: (1) process-related issues, (2) quality unit–related
issues, and (3) facility- and production environment–related issues. Some examples
of process validation issues include lack of documentation of time limits for major
steps in the production process, lack of validation of rework or reprocessing steps
in the manufacturing process, and lack of data to support in-process specifications.
Quality unit–related issues include the appropriate reporting of out-of-specification
results and process deviations (including adequate investigations into causes), appropriate
documentation of product release, and adequate training of personnel. Facility and
production monitoring concerns include controlling production environments by appropriately
monitoring heating, ventilation, and air conditioning system performance and microbial
quality (eg, pressure differentials, appropriate sampling sites, frequency of sampling).
Other concerns in the facility include adequate cleaning, sanitization, storage, and
changeover procedures for multiproduct areas and equipment. If the inspection team
finds CGMP deficiencies in an already licensed facility, the team may remain in the
facility until they have achieved an audit that provides confidence in the ability
of the firm to reproducibly manufacture a safe and potent product.
Section 901 of Title IX of the FDAAA 2007 revised the FD&C Act by adding Section 505(o)
authorizing the FDA to require certain postmarketing studies and clinical trials for
prescription drug and biological products approved under Section 505 of the FD&C Act
or Section 351 of the PHS Act (42 U.S.C. 262). Section 901 of FDAAA 2007 also created
new Sections 505-1 and 505(o)(4) of the FD&C Act, authorizing the FDA, under certain
circumstances, to require risk evaluation and mitigation strategies and safety-related
labeling changes, respectively. Before FDAAA 2007, the FDA used the term postmarketing
commitment (PMC) to refer to studies to which manufacturers committed as a condition
of approval of the product. For vaccines, these studies were usually intended to further
evaluate the safety and immunogenicity of a product. These PMCs were agreed on by
FDA and the applicant before licensure. Before FDAAA 2007, FDA required postmarketing
studies in the following situations: (1) for accelerated approvals for products approved
under 505(b) of the FD&C Act or under Section 351 of the PHS Act that require postmarketing
studies to demonstrate clinical benefit, (2) for deferred pediatric studies, when
studies are required under PREA, and (3) for animal efficacy rule approvals, when
studies to demonstrate safety and efficacy in humans are required at the time of use.
Under new Section 505(o) of the FD&C Act, the FDA is authorized to also require postmarketing
studies or clinical trials at the time of approval or after approval if the FDA becomes
aware of new safety information. Section 505(o)(3)(B) states that postmarketing studies
and clinical trials may be required to (1) assess a known serious risk related to
the use of the drug involved, (2) assess signals of serious risk related to the use
of the drug, and (3) identify an unexpected serious risk when available data indicate
the potential for a serious risk and when the adverse event reporting system is not
adequate. The FDA has defined a clinical trial as any prospective investigation in
which the sponsor or investigator determines the method of assigning treatment or
other intervention to one or more human subjects. A study is all other investigations,
such as investigations using humans that are not clinical trials as just defined (eg,
observational epidemiologic studies), animal studies, and laboratory experiments.
The FDA has issued guidance for industry that describes the type of studies and clinical
trials that are required (postmarketing requirement [PMR]) under the FDAAA 2007, and
those that will remain agreed-on commitments (PMC). A PMR describes all required postmarketing
studies or clinical trials including those required under accelerated approval, PREA,
the animal rule, and FDAAA. Examples of required studies are pharmacoepidemiologic
studies designed to assess a serious risk, trials with a primary safety endpoint,
preclinical studies investigating specific end-organ toxicities, and pharmacokinetic
studies in the indicated population at potential risk for high drug exposure that
could result in toxicity. Studies that generally would not be considered required
postmarketing studies or clinical trials are agreed-on studies (PMC) and include biologic
quality studies (such as manufacturing, stability, and immunogenicity studies that
do not have a primary safety endpoint), trials in which the primary endpoint is related
to further defining efficacy, and pharmacoepidemiologic studies designed to examine
the natural history of disease or background rates for adverse events.
Since passage of FDAAA 2007, several new vaccines have been approved with either PMRs
or PMCs. FDA has the authority to monitor the progress of postmarketing studies or
trials by requiring the applicant to submit an annual status report. Applicants are
required to provide a timetable for study completion, a periodic status report on
the status of the study including whether enrollment has begun, the number of participants
enrolled, the expected completion date, and whether any difficulties in completing
the study have been encountered.
Managed review process
The regulatory review in CBER incorporates a managed and integrated regulatory process
that is continuous from discovery to postmarketing, called the Managed Review Process.
18
It relies on a strong project management infrastructure. The Regulatory Project Manager
(RPM) is an essential member of each review team. The RPM coordinates the review of
regulatory submissions in accordance with CBER policy, procedures, and regulations,
and serves among other functions as a facilitator to drive the review process forward.
Project management is used to facilitate and coordinate the review of these submissions
and the resolution of issues. Biological product development consists of four phases:
pre-submission, investigational, marketing, and postmarketing. CBER's Managed Review
Process is a system designed to effectively and efficiently review all regulatory
submissions and is targeted to these phases of development. The Managed Review Process
begins when a sponsor requests a pre-IND meeting that may result in the submission
of an IND and eventually a BLA.
The internal review process in CBER begins with an initial review of a submission
for scientific content and compliance with the regulations. Members of a multidisciplinary
review team are selected on the basis of their expertise with the type of product
and its method of manufacture. It is the responsibility of CBER's review component
to evaluate submissions and to recommend appropriate regulatory action to facilitate
the approval of safe and effective biological products. The review includes an evaluation
of chemistry, manufacturing, and controls information; the manufacturing facility
and equipment; preclinical and clinical data on the safety, efficacy, pharmacology,
and toxicology; the suitability of clinical trial design; and analysis of clinical
data derived from such trials. In addition, reviewers monitor for conformance with
FDA regulations in all phases of biological product development, including postmarketing.
CBER scientists also perform research in the areas of statistical and epidemiologic
analysis, clinical trial design, and chemistry, manufacturing, and control specific
to product issues, and they contribute to policy development. Surveillance activities
are performed to ensure that the safety of biological products is not compromised.
These activities ensure the rapid availability and approval of safe and effective
biological products.
Sponsors are encouraged to avail themselves of meetings with CBER reviewers to discuss
and review general clinical developmental plans for their product. Meetings between
sponsors and the agency are frequently useful in resolving questions and concerns
raised during the course of a clinical investigation. The FDA encourages such meetings
to the extent that they aid in the evaluation of the vaccine and in resolving scientific
issues concerning the product. The general principle underlying the conduct of such
meetings is that there should be free, full, and open communication about any scientific
or medical question that may arise. Agreements reached at PDUFA meetings (eg, pre-IND,
IND, pre-BLA, and BLA meetings) are recorded in official minutes taken by FDA personnel
and provided to the sponsor. The minutes, along with any other written material provided
to the sponsor, will serve as a permanent record of any agreements reached. Barring
a significant scientific development that requires otherwise, studies conducted in
accordance with the agreement shall be presumed to be sufficient in objective and
design for the purpose of obtaining marketing approval for the drug. Detailed information
on the conduct of regulatory meetings is described in 21 CFR 312.47.
Pre-IND meetings are particularly important for new sponsors, especially with products
that incorporate novel features. Other meetings also are encouraged at critical points
throughout the IND review, including end-of-phase-2 meetings. The purpose of an end-of-phase-2
meeting is to assess the adequacy of the phase 2 safety and immunogenicity data that
support advancement to phase 3, to evaluate the phase 3 plan and draft protocols,
and to identify any additional information necessary to support a marketing application
for the uses under investigation. Although the end-of-phase-2 meeting is designed
primarily for INDs involving new molecular entities, such as new vaccines (including
combinations of two or more existing vaccines), or major new or expanded indications
for a currently marketed vaccine, a sponsor of any IND may request and obtain an end-of-phase-2
meeting. The end-of-phase-2 meeting should be held before major commitments of effort
and resources to specific phase 3 studies are made.
Vaccine testing
Vaccines are tested during the prelicensure as well as the postlicensure phase. Testing
procedures are developed from a combination of the understanding of past adverse experiences
and the best current knowledge regarding the potential for new ones. From past experience,
a few highly important issues must continue to receive special attention. For inactivated
vaccines, a clear understanding of the kinetics of inactivation is key; this was the
lesson of the Cutter incident mentioned previously. For live vaccines, the agent must
be at a stable level of attenuation; it must not become overattenuated or revert to
virulence. The Brazilian experience, in which yellow fever vaccine appeared to revert
to neurovirulence after multiple passages, demonstrated the need for a seed lot system
in which the number of passages from the parent virus to the passage level used as
vaccine is restricted.
19
All vaccines require an extensive search for extraneous contaminants. The experience
in which human serum was used as a stabilizer for yellow fever vaccine and caused
hundreds of cases of long-incubation hepatitis virus infection underscored this need.
20
The FDA requires that cell substrates and vaccine viral seeds used in production be
appropriately selected and tested to ensure that they do not introduce any unintended
risks. The current cell substrates used to manufacture licensed vaccines are primary
avian or monkey cells, diploid cells, one continuous cell line, Vero, as well as yeast
and insect cells. Refer to Table 73-6
for a list of cell substrates in current US licensed vaccines. In 2010, the FDA published
the final guidance, Characterization and Qualification of Cell Substrates and Other
Biological Starting Materials Used in the Production of Viral Vaccines for the Prevention
and Treatment of Infectious Diseases. This guidance document provides important advice
for manufacturers on using cell cultures to produce vaccines against infectious diseases
and to use modern technologies to ensure that they meet the highest safety expectations.
Selection of a cell substrate influences the safety and purity of the biological product
manufactured in it. Cell substrates are evaluated on a case-by-case basis, but characterization
of any cell substrate used for the development and manufacture of a vaccine should
address certain general issues that might affect the safety and purity of vaccine
products manufactured in them. Examples of such issues include karyotype and tumorigenic
phenotype of the cell substrate, the identity and genetic stability of the cell substrate
and virus seeds, and the requirement that the vaccine be free of extraneous infectious
microorganisms and potential oncogenic agents. Historically, only primary cells were
used widely for viral vaccine production, and, although primary cells are still used
in the manufacture of some viral vaccines, major concerns have arisen over the passage
of adventitious agents from primary cells into the product and thus, potentially,
into vaccine recipients. In the early 1960s, exogenous and endogenous contamination
of primary monkey kidney cells (PMKCs) with simian virus 40, and chicken embryo fibroblasts
(CEFs) with avian leukosis virus were reported. PMKCs and CEFs are still used in the
production of viral vaccines, but these cells are required to be well characterized
and extensively tested prior to use. Issues related to cell substrates have been discussed
in a variety of forums.
21,
22
Oncogenicity is defined as the process by which agents immortalize cells and endow
them with the capacity to form tumors. The demonstration that viruses can be oncogenic
in mammalian hosts has produced an intense focus on cell-culture substrate safety
as well. If a vaccine is manufactured in a cell substrate that is derived from a tumor,
or that has developed a tumorigenic phenotype through an unknown mechanism, it could
carry a higher theoretical risk of containing oncogenic substances. It is important
to characterize the cell substrate to ensure that it does not contain potentially
oncogenic components that could contaminate the final product.
Table 73-6
Cell Substrates Used in Current US-Licensed Vaccines
Type
Substrate
Vaccine
Live
Inactivated
Animal tissues
Mouse brain
—
Japanese encephalitis virus
Chicken eggs
Influenza, yellow fever virus
Influenza
Continuous cell lines (nontumorigenic)
African green monkey cells (Vero)
Smallpox, rotavirus
Poliovirus, Japanese encephalitis virus
Diploid cells
Human MRC-5 cells
Varicella, varicella-zoster
Hepatitis A, rabies, poliovirus
Human WI-38 cells
Rubella, adenovirus types 4 and 7
—
Primary cell cultures
Chick embryo fibroblasts (CEFs)
Measles, mumps
Rabies
Insect cells
Trichoplusia ni
—
Human papillomavirus
Yeast
Saccharomyces cerevisiae
—
Hepatitis B, human papillomavirus
The epidemic of bovine spongiform encephalopathy (BSE, also referred to as mad cow
disease) and its possible relationship to human variant Creutzfeldt-Jakob disease
(vCJD or new variant CJD) has been of special concern. On this account, attention
has been centered on the safety of substances derived from mammalian sources, such
as media components used for nurturing cell cultures and gelatins used as stabilizers.
23
Bovine-derived materials have traditionally been used in the manufacture of many biological
products, including vaccines. Since BSE was first recognized in the United Kingdom
in the 1980s, the FDA has been concerned about eliminating any potential for contamination
of biological products with the BSE agent. This concern was heightened by the appearance
of vCJD in the United Kingdom in 1996. To minimize the possibility of contamination
in such products, the FDA, in 1993 and again in 1996, requested that manufacturers
not use materials derived from cattle that were born, raised, or slaughtered in countries
where BSE is known to exist. The FDA referred manufacturers to the listing of such
countries maintained by the US Department of Agriculture (www.aphis.usda.gov/import_export/animals/animal_import/animal_imports_bse.shtml).
24
More information on vaccines and the sourcing of bovine-derived raw materials can
be found on CBER's Web site (www.fda.gov/BiologicsBloodVaccines/SafetyAvailability/ucm111476.htm).
At the inception of the recombinant DNA era, the possible risk of induction of transformation
of cells of the recipient was a major concern. This issue has been approached by careful
study of the constructs used and the stability of these constructs and by attempts
to reduce extraneous DNA content to levels that are regarded as extremely unlikely
to produce an adverse genetic event.25, 26, 27 Residual DNA for continuous nontumorigenic
cells, such as low-passage Vero cells, should be limited to less than 10 ng/dose for
parenteral inoculation and less than 100 μg/dose for oral vaccines. Cells with tumorigenic
phenotypes or other characteristics that give rise to special concerns may require
more stringent limitation of residual DNA quantities to ensure product safety.
28
Preapproval test development may be conducted entirely by the sponsor or with involvement
of the regulatory agency as well. CBER is particularly likely to become involved if
the product is new or represents a novel problem in testing. This involvement, bolstered
by laboratory-based capability, has been one of the strengths of the vaccine regulatory
program in the United States. As the product moves forward in the regulatory process,
the sponsor develops the testing program in greater detail. The final testing methods
must be established before major clinical trials for efficacy begin and before the
manufacture of batches of product that will be used to demonstrate consistency of
manufacture.
Among the very first efforts in product development are explorations for a potency
assay. A potency test is applied to each product to demonstrate that the product confers
protective immunity. The type of test varies depending on the product and is commonly
based on studies of immunogenicity or protection from virulent challenge in laboratory
animals. However, other in vitro tests can be involved, including virus titration
(eg, live vaccines such as polio, measles, mumps, and rubella), antigen content (eg,
influenza and inactivated poliovirus vaccines), and biochemical and biophysical measurements
(eg, meningococcal conjugate vaccines). Specialized immunological assays are required
in the clinical development of vaccines to ascertain the immunogenicity of the vaccine.
Ideally, the immune responses measured by these assays should correlate with protection
against disease. This is true for many of the currently licensed vaccines; however,
for some licensed vaccines, and new vaccines in development it is not always clear
which immune response correlates with protection. Standardization of immunogenicity
assays across studies, laboratories, and across similar products present challenges,
but are necessary to evaluate the effectiveness of vaccines.
Correlates are sought between the assay results and the preclinical and, later, the
clinical testing results. During the prelicensing phase, research testing results
are evaluated to determine which tests under development need to be applied to every
batch of product and which do not require such repetition. For example, with hepatitis
B vaccines made using recombinant DNA technology, initial evidence for identity, purity,
and genetic stability of the protein product was provided by physicochemical, immunologic,
and molecular biological test methods. Once the consistency levels of the results
of all tests are validated for multiple lots produced during the IND application and
product-licensing phases, a determination is made to routinely perform some of these
tests, which will be evaluated to ensure the consistent quality of the final product
in each lot.
The regulation of biologicals includes requirements for testing of licensed products.
Certain of these requirements are generally applicable to all products, whereas others
are tailored to the specific vaccine. The tests, generally applicable to all products,
include those for bacterial and fungal sterility, general safety, purity, identity,
suitability of constituent materials, and potency. Sterility testing is performed
on both bulk and final container material, using media and conditions of incubation
described in the regulations. In addition, cell culture–derived vaccines must be tested
for mycoplasmas. The general safety test usually is performed by intraperitoneal inoculation
of final container material into mice and guinea pigs to detect the possible presence
of gross extraneous contaminants that may have been introduced during the manufacture
or filling process. Tests for purity are designed to determine that the product is
free of extraneous material, except that which is unavoidable in the manufacturing
process described in the approved license application, and they may include tests
for residual moisture and pyrogenic substances. Final container material must be identified
by a test specific for each product (eg, neutralization of each of the components
of live measles, mumps, and rubella vaccine with specific antisera). With regard to
constituent materials, the manufacturer must ensure that all ingredients used in the
product, such as diluents, preservatives, or adjuvants, meet generally accepted standards
of purity. An adjuvant may not be used unless there is adequate proof that it does
not adversely affect the safety or potency of the product. The only adjuvants used
in currently licensed vaccines in the United States are the aluminum salts and AS04
used in GSK's human papillomavirus (HPV) vaccine Cervarix, although others such as
MF59 have been studied experimentally.
For cell culture–derived vaccines, extraneous proteins (eg, serum or a serum derivative)
should not be present in the final product, or, if serum is used during production
to stimulate growth of cultured cells, the calculated concentration in the final medium
must not exceed 1 part per million. Antibiotics, except penicillin (and by analogy
the β-lactam class), may be employed during the course of viral vaccine production
in cell culture. Those antibiotics most commonly added in low concentrations are neomycin,
streptomycin, and polymyxin. If antibiotics are present, the package circular must
contain a statement concerning possible allergic reactions.
With regard to the required testing for licensed biological products, the FDA is reevaluating
the appropriateness of selected requirements and the test methods cited in the CFR.
For example, the general safety test is required by the FDA for all vaccines. Under
21 CFR 610.11, manufacturers of biological products must perform a test for general
safety on biological products intended for administration to humans. This test is
used to detect extraneous toxic contaminants that may be present in the product in
the final container from every final filling of each lot of the biological product.
Technological advances have increased the ability of manufacturers to control and
analyze the manufacture of many biotechnology-derived biological products. After more
than a decade of experience with these products, the FDA determined that many aspects
of a biological product's safety, purity, or potency could be evaluated with tests
other than those prescribed in part 610.
Another example of the FDA's reexamination of testing requirements in the regulations
is in regard to the testing for pyrogenic substances by intravenous injection into
rabbits. Because of the variability of in vivo tests such as the rabbit pyrogenicity
test, consideration is given to alternative methods such as the limulus amebocyte
lysate (LAL) assay for endotoxins. After discussions with the FDA, the LAL assay may
be substituted for the rabbit pyrogenicity test and may provide a more quantitative
assessment of endotoxin content in a product. The ability to assess endotoxin levels
in vaccine lots may also provide a measure of manufacturing and process control from
lot to lot. Other, more specific tests designed to provide additional assurance of
safety or purity may be required (eg, neurovirulence testing, and cell culture and
animal tests for extraneous viruses). Once the product is licensed, the manufacturer's
testing must be conducted according to the exact specifications in the manufacturer's
license application, and the results of these tests must be within the prescribed
limits specified. Tests performed for lot release of hepatitis B vaccines produced
using recombinant DNA technology are listed in Table 73-7
. Tests performed for lot release of a typical cell culture–produced live viral vaccine
are presented in Table 73-8
.
Table 73-7
Testing Requirements for the Release of Recombinant Hepatitis B Vaccines
Merck & Co, Inc.
GlaxoSmithKline
Type of test
Test system
Stage of production
Test system
Stage of production
Plasmid retention
Percentage of host cells with expression construct
Fermentation product
Percentage of host cells with expression construct
Fermentation product
Purity and identity
Formaldehyde
Bulk-adsorbed product
SDS-PAGE
Nonadsorbed bulk
Triton-X100
Bulk-adsorbed product
DNA hybridization
Nonadsorbed bulk
Protein (Lowry)
Bulk-adsorbed product
Gel electrophoresis
Sterile filtered product
Antigenic activity (RIA)
Nonadsorbed bulk
HPSEC
Sterile filtered product
Protein (SDS-PAGE)
Nonadsorbed bulk and final container
Thioglycollate medium
Final bulk
Sterility
Thioglycollate medium
Final bulk
Thioglycollate medium
Final container
Sterility
Thioglycollate medium
Final container
Guinea pigs and mice
Final container
General safety
Guinea pigs and mice
Final container
LAL
Final container
Pyrogen
LAL
Final container
LAL
Final container
Purity
Aluminum
Final container
Total protein nitrogen
Final container
Thimerosal
Aluminum
Final container
Thimerosal
Final container
Potency
In vitro relative potency
Final container
Mouse potency
Final container
HPSEC, high-performance size-exclusion chromatography; IRA, radioimmunoassay; LAL,
limulus amebocyte lysate; SDS-PAGE, sodium dodecyl sulfate–polyacrylamide gel electrophoresis.
Table 73-8
Testing Requirements* for the Release of Varicella Virus Vaccine, Live (Varivax)
Type of test
Test system
Stage of preparation
Identity of production cells
Karyology
Production control cells
Sterility
Thioglycollate/soybean-casein digest
Working cell bankControl harvest fluidsVirus harvest fluidsPreclarified bulkClarified
bulkFinal formulated bulk
Mycoplasma tests
Broth or agar; aerobic and anaerobic cell culture systems
Working cell bank
Control harvest fluids
Preclarified bulk
Tissue culture safety
Simian kidney and MRC-5 cell cultures
Working cell bankControl harvest fluidsPreclarified bulk
Animal safety
Adult and suckling mouse
Working cell bankPreclarified bulk
Chick embryo (yolk sac and allantoic)
Working cell bank
General safety
Guinea pig and rabbit
Working cell bank
Guinea pig and mouse
Filled container
Test for hemadsorbing viruses
Guinea pig red blood cells
Production control cells
Mycobacteria, in vitro
Broth and medium slants
Preclarified bulk
Bovine albumin
Immunoassay
Clarified bulk
Color, appearance, form
Visual examination
Filled container
Moisture
Coulometric method
Filled container
Tissue culture identity
Antibody neutralization
Filled container
Infectivity titration
Tissue culture plaque assay
Clarified bulk filled container
*
This is a subset of test performed for this product.
Adverse event monitoring
An adverse reaction to a biological product is defined as an event associated with
the use of a biological product, regardless of whether it is considered product related,
and it includes any side effect, injury, toxicity, or sensitivity reaction or significant
failure of pharmacologic action. Adverse reaction reports come from several sources.
Manufacturers of biologicals, the staff of the US Pharmacopoeia, and other health
care professionals are the most common sources, but consumers are also encouraged
to report. Manufacturers also report data concerning adverse reactions from postmarketing
studies, foreign sources, and both published and unpublished scientific literature.
The results of reported adverse reactions associated with vaccine use are compiled
and entered into the Vaccine Adverse Event Reporting System.
VAERS is a program created as an outcome of the National Childhood Vaccine Injury
Act of 1986 (NCVIA) and is administered jointly by the FDA and the CDC. The purpose
of VAERS is to detect possible signals of adverse events associated with vaccines.
VAERS collects and analyzes information from reports of adverse events (possible side
effects) that occur after the administration of US-licensed vaccines. VAERS accepts
reports of any adverse event that may be associated with US-licensed vaccines from
health care providers, manufacturers, and the public. The VAERS system is not limited
to routinely recommended pediatric vaccines; voluntary reports of suspected adverse
events occurring after administration of any vaccine are also accepted. The FDA continually
monitors VAERS reports for any unexpected patterns or changes in reporting rates of
adverse events.
The NCVIA also mandated the development of vaccine information sheets for distribution
by health care providers to each adult or to the legal representative of each child
receiving any vaccine recommended for routine pediatric use by the ACIP.
29
This effort was made to ensure that sufficient written information about the risks
from the diseases and the risks and benefits of vaccines would be provided.
30
The materials include information on the diseases, vaccine reactions, possible ways
to reduce the risk of major adverse reactions, contraindications, information on groups
at high risk for acquiring the diseases that would greatly benefit from vaccination,
the existence of the National Vaccine Injury Compensation Program, and federal recommendations
about immunization schedules. CBER collaborates with the CDC in the development of
this information.
Product labeling and advertising
Labeling changes are usually initiated by the manufacturer but may be initiated by
CBER. Historically, manufacturers have had to obtain prior approval from CBER before
the labeling changes were made. The changes to 21 CFR 601.12, mentioned previously,
also apply to labeling changes and allow exceptions for a change that adds or strengthens
a contraindication, warning, precaution, or adverse reaction; adds or strengthens
instructions about dosage and administration intended to increase safe use; or deletes
false, misleading, or unsupported indications for use or effectiveness claims. Under
this regulation, a manufacturer could effect such changes and, at the same time, submit
them and the supporting data to CBER without preapproval.
As noted earlier, the FDA regulates the format and content of labels for product containers,
cartons, and the package insert that accompanies the product. In January 2006, the
FDA issued a final drug-labeling rule, commonly referred to as the physicians' labeling
rule (PLR), amending the content and format of prescribing information for human drug
and biological products. The new format is intended to provide health care professionals
with clear and concise prescribing information by reorganizing critical information
into a streamlined format. Moreover, these revisions make it simpler for health care
professionals to access, read, and use prescribing information, and enhance the safe
and effective use of prescription drug products. New sections were added to the label,
such as the highlights section, which contains key benefit and risk information, and
a table of contents for the full prescribing information.
The initial labeling for a new vaccine is reviewed through the product licensing process
described earlier. During this review, the agency considers the draft labeling and
clinical studies submitted by the manufacturer, and the ultimate indication for the
licensed product is driven by the FDA's review of supportive clinical data submitted
by the sponsor.
Subsequently, significant changes in labeling, including new indications for use,
new dosage forms or regimens, expanded patient populations who receive the product,
and additional information regarding safety and effectiveness, require manufacturers
to submit a supplemental filing for review and approval by CBER. These materials are
reviewed to ensure that they are not false nor misleading—that is, that they comport
with the scientific data that the manufacturer developed in the application and data
acquired subsequent to product approval. Unlike other product labeling, the promotional
labeling and advertising are not subject to clearance ahead of time; however, they
are similarly monitored for misleading claims. These documents must also meet the
standard of fair balance—that is, claims of efficacy are balanced with information
about the product's safety.
Special considerations
Combination vaccines
Since the early part of the 20th century, vaccine combinations and the simultaneous
separate administrations of different vaccines have been important as effective means
of enhancing the efficiency of immunization programs. Combination vaccines are composed
of two or more antigens that are intended to induce protection against multiple infectious
diseases or several different serotypes of the same organism. The antigens contained
in combination vaccines are either formulated together by the manufacturer or physically
mixed by a health care provider just before administration. Both approaches require
licensure by the FDA.
In the United States, combinations of diphtheria and tetanus toxoids, and these toxoids
combined with pertussis vaccine (DTP), were licensed by the late 1940s. Since that
time, the number of combinations has grown steadily, now including the individual
types of live and inactivated poliovirus vaccines; several combinations of measles,
mumps, and rubella vaccines; combinations of Haemophilus influenzae type b conjugate
vaccine with diphtheria and tetanus toxoids and acellular pertussis (DTaP) or hepatitis
B vaccines; trivalent influenza vaccines; quadrivalent influenza vaccine; pneumococcal
vaccines with multiple serotypes; the combination of hepatitis A and hepatitis B vaccines;
and the combination of DTaP, inactivated poliovirus, and hepatitis B vaccines. The
current success in developing new vaccine products administered in the first years
of life has complicated vaccine schedules and has put special pressure on the desire
for additional combinations. Products for which this approach might be an option in
the future include combinations of killed antigens already in use (eg, DTaP, Haemophilus
type b conjugate, 13-valent pneumococcal conjugate, hepatitis A and B, and the poliovirus
vaccines). Live viral vaccines routinely recommended early in life are measles-mumps-rubella
and varicella, and licensure of a combination of these live virus vaccines is now
available as ProQuad manufactured by Merck. The manufacturing process and preclinical
and clinical studies performed before licensure of a new combination vaccine are all
intensively scrutinized during product development. Vaccines are complex mixtures
that contain not only viral or bacterial antigens but also other components such as
preservatives, adjuvants, stabilizers (eg, gelatin and sorbitol), and buffers and
salts. Of particular concern is the compatibility of these components in the final
combination. A combination vaccine may fail because of manufacturing issues such as
the physicochemical interactions in the product, or biological interference among
the combined attenuated immunizing agents, or immunologic interference, detected either
in animal studies or during human clinical trials.
31
Preclinical immunogenicity studies may be very useful in determining the characteristics
of antibody-induced responses (subclass, affinity, functionality, epitope recognition).
Animal models may be helpful in comparing the responses to the combined product and
the individual vaccines. Similarly, an appropriate challenge model can serve to bolster
the human data collected later in development.
There are several published examples of clinical interference where the administration
of combination vaccines resulted in the diminution of the immune response to one or
more of the antigens in the combination when compared with the separate administrations
of the individual components of the vaccines.
32
One such example was the observation of depressed responses to the pertussis antigen
in one experimental Haemophilus type b conjugate–DTaP combination vaccine that was
not demonstrable with other similar combinations.
33
An important consideration is that a preservative that accompanies one component of
a combined product must not have a deleterious effect on another component.
34
Additionally, the impact of the preservative on the potency and stability of all active
components in the combination must be evaluated. Similarly, when one or more of the
components incorporates an adjuvant, the combination could affect antigen binding.
Some of the bound antigen could be lost, or a previously unbound antigen could become
adsorbed. Commonly, combinations raise issues related to successful potency, purity,
identity, and sterility testing and may require alternative assay strategies. When
potency tests of individual components are already approved for use on licensed products,
it may be necessary to demonstrate that these tests still produce valid information
when applied to a new combination vaccine.
35
For example, vaccine components may have to be tested at an earlier bulk stage of
manufacture rather than in the final container. Adjuvants or residual antibiotics
also may require that adjustments be made in sterility test procedures.
Although reactions to combination vaccines have not been a major issue, safety needs
to be carefully evaluated for each new product. In addition to approved combination
vaccines, separate products are commonly administered simultaneously. Reactivity after
simultaneously administered vaccines may be additive, but generally it has not been
shown to be enhanced.
36,
37
Clinical trials are required whether the components of a new combination product were
previously licensed or not. These studies are ordinarily randomized and controlled
by comparisons between the combination and the individual component vaccines. Clinical
observations for reactions in several thousand subjects, coupled with laboratory studies
of immunogenicity, are usually sufficient to assess the safety and effectiveness of
the combination. The development of new combination vaccines continues to present
unique challenges to vaccine manufacturers as well as regulatory authorities. A coordinated
effort and dialogue between the two parties is important to help bring these new products
to the market, especially as the complexity of manufacturing and clinical evaluation
increases.
Vaccines to counter emerging infectious diseases and biothreat agents
Immunization programs in the United States have been remarkably effective at reducing
morbidity and mortality from the most common naturally transmitted infectious diseases
(eg, polio, measles, diphtheria). However, emerging infectious diseases (EIDs), from
pandemic influenza to severe acute respiratory syndrome, and biological threats that
have the potential to be intentionally released into the general population also pose
a threat to global public health. Vaccines will continue to be an important medical
countermeasure (MCM) against a broad range of infectious diseases from anthrax to
smallpox to influenza to something new or unexpected. Moreover, major devastating
infectious diseases, such as tuberculosis and malaria, and even common bacteria such
as staphylococci, are increasingly resistant to available treatments, so the development
of safe and effective vaccines against these infectious diseases is essential.
The development of MCMs such as vaccines to prevent the spread of infectious diseases,
whether newly emerged or intentionally released, presents numerous challenges, but
it is essential to protect public health. The regulatory framework is in place to
evaluate vaccines regardless of the technology used to develop them; however, current
approaches to the development and evaluation of needed vaccines are not always sufficient
to quickly and fully meet global and domestic needs. The development of essential
MCMs must take full advantage of scientific innovations in basic science and product
development.
The US military has implemented vaccination programs to protect troops against several
biological threats; however, the risk-to-benefit ratio for protecting civilians against
agents of bioterrorism is more difficult to assess. Presently, there is one licensed
smallpox vaccine in the United States, ACAM2000 from Sanofi Pasteur Biologics. New
smallpox vaccines also are being developed under IND applications, with the goal to
seek licensure, and new vaccinia immune globulin preparations to treat certain complications
of smallpox vaccination are approved. There is one licensed anthrax vaccine in the
United States, Anthrax Vaccine Adsorbed (BioThrax), from Emergent BioDefense Operations.
There are currently no licensed vaccines available in the United States for plague,
tularemia, or viral hemorrhagic fever viruses (eg, Ebola, Marburg, Lassa, and New
World arenaviruses); however, new vaccines against some of these agents are being
developed under IND applications.
There are significant scientific and regulatory challenges associated with developing
and testing new vaccines against EIDs and biothreat agents. Vaccines against EIDs
are more likely to use novel technologies, and the science behind these technologies
may be more complex (involving, eg, the use of novel cell substrates, the need to
develop alternative potency assays, and the need to identify surrogate markers in
humans or animals that predict vaccine effectiveness). With regard to bioterrorism,
the goal of the FDA is to facilitate the development of vaccines and other biological
products, drugs, and diagnostic products to respond to bioterrorist threats. In this
effort, the FDA works with interagency groups within the DHHS, such as the Biomedical
Advanced Research and Development Authority, the CDC, and the NIH, as well as the
DOD and Department of Homeland Security to prepare for responding to an emergency.
As part of the interagency group, the FDA also participates in setting a broad-based
US research agenda to facilitate the government's preparedness against bioterrorism
and EIDs. Key activities of CBER include enhancing its regulatory science, and research
and review activities in this area to expedite the development and licensure of new
biological products, including vaccines and new uses of existing products. For licensure,
a counter-bioterrorism product, as for any product, must have an acceptable quality,
safety, efficacy, and potency profile. Likewise, production and quality control must
also be in compliance with CGMPs.
A committed, continuous investment in regulatory science is essential to producing
MCMs against public health threats. As noted in a review of MCMs, “Enhancement and
ultimate application of updated regulatory science and scientific review capacity
will help strengthen the MCM regulatory process and thus streamline the MCM development
process. FDA will undertake a new initiative … designed to focus on augmenting the
tools used to assess the safety, efficacy, and quality of medical products, with a
particular focus on MCMs, and to get them from concept through the approval process
efficiently”.
38
An example of how the FDA's regulatory science efforts have assisted the agency in
facilitating the licensure of vaccines against emerging diseases and biothreats is
the successful public-private partnership during the 2009 H1N1 influenza pandemic,
which resulted in the development and approval of safe and effective vaccines against
the pandemic in record time.
It is not always possible to test whether a vaccine or treatment will work against
a new or emerging infectious disease, or against a biothreat, because the threat may
be rare or even nonexistent at the time the vaccine or therapy needs to be developed.
Moreover, many vaccines against EIDs and biothreats pose difficult challenges with
regard to obtaining clinical efficacy data. For many of these infectious agents or
toxins, human efficacy trials are not feasible because natural exposure no longer
occurs (eg, smallpox), it occurs at a very low incidence, or it occurs in an unpredictable
manner. Furthermore, human challenge studies that would involve exposing healthy human
volunteers to a lethal or permanently disabling agent in the absence of a proven therapy
to counter the agent cannot be performed. Nonetheless, the requirements for licensure
of vaccines against biothreat agents are the same as for any biological—that is, safety,
efficacy, and manufacturing consistency must be demonstrated. The animal rule described
earlier is one regulatory mechanism that allows the FDA to address the challenges
of obtaining clinical efficacy data for these products if the results of adequate
and well-controlled animal studies establish that the product is reasonably likely
to provide clinical benefits to humans.
Animal testing is often the only available option, but many diseases lack even good
animal models, and animal studies are technically difficult to conduct and typically
limited in size. Therefore, regulatory science is needed to develop and validate improved
predictive models. Regulatory science can also support the identification and validation
of surrogate measures of product efficacy. Biomarkers that predict efficacy are not
yet available for most terrorism threats, emerging pathogens, or major global infectious
diseases. Efforts to develop, refine, and validate new biomarkers may lower development
costs and improve and speed the development of safe and effective products for unmet
public health needs.
In summary, vaccines against EIDs and biothreat agents present unique issues for clinical
development and evaluation by the FDA. Overall planning and coordination with the
FDA will be necessary to move these products toward licensure and into distribution,
if they are needed in the case of a bioterrorist threat. More flexible and agile approaches
to product development and manufacturing will be needed to speed the development of
vaccines against EIDs and biothreat agents. FDA guidance and engagement with partners
will be critical to make sure these products can move from the future into the present.
Emerging post-licensure issues: detection of porcine circoviruses in rotavirus vaccines
Inadvertent contamination of vaccines with extraneous infectious agents is a major
safety challenge and inherent risk in the manufacturing process. Microbial contamination
can occur at any point during the development of a biological product. Manufacturers
are required to have controls in place to ensure the identity, potency, quality, and
purity of vaccines. By regulation, licensed vaccines are required to be free of extraneous
material except when it is unavoidable in the manufacturing process described in the
approved biologics license application.
39
In addition, current FDA recommendations for the detection and evaluation of cell
substrates used to produce viral vaccines are described in the FDA Final Guidance
for Industry entitled, “Characterization and Qualification of Cell Substrates and
Other Biological Materials Used in the Production of Viral Vaccines for Infectious
Disease Indications”.
40
Adventitious agent testing utilizes a combination of methods and strategies and is
performed at multiple stages during the manufacturing process to maximize the chance
of detecting contaminants. Use of multiple strategies for testing provides assurance,
to the extent possible, that products are “free” from adventitious agents. The regulatory
requirement for cGMP also ensures that products are manufactured at the highest standards.
41
Technologies for detection and discovery of new adventitious agents continue to evolve
at a very rapid pace. Some new technologies have the potential to detect adventitious
agents not previously known or detected in cell substrates and biological products;
however, these technologies also introduce scientific and regulatory challenges that
must be addressed on a case-by-case basis. Occasionally, the FDA encounters unexpected
findings after licensure that may have a potential impact on the quality and safety
of a product.
One such example occurred in the early 1960s with the discovery of simian virus 40
(SV40) in rhesus monkey kidney cells, and stocks used to produce poliovirus for production
of inactivated polio vaccine (IPV).
42
The final step in IPV production involved formalin inactivation of poliovirus. SV40
is relatively resistant to formalin inactivation and thus low levels of live SV40
remained present in lots of IPV.
43
The federal government required that new lots of IPV be manufactured free of SV40.
The discovery of endogenous avian retroviruses was another example of an unexpected
finding that brought concern to the FDA, specifically on the quality and safety of
vaccines produced in eggs or cells derived from chick embryos. This case arose in
the mid 1990’s when a highly sensitive PCR test called product enhanced reverse transcriptase
(PERT) assay was developed. The reverse transcriptase (RT) enzyme is present in all
retroviruses, so the presence of RT enzyme suggested that retroviruses could be present.
In 1996, this test was used to demonstrate that previously undetectable quantities
of reverse transcriptase were present in some vaccines produced in avian cells.
44
Studies by the FDA and the vaccine industry demonstrated that this endogenous avian
retrovirus was a defective particle that does not induce productive infections in
cell culture. FDA concluded that based on these results, along with the long safety
record of vaccines produced in hen's eggs, the benefits of the vaccines outweighed
any potential risk of the presence of endogenous avian retroviruses in the vaccines.
The most recent unexpected finding in a licensed vaccine occurred in 2010 and involved
the discovery of porcine circoviruses in rotavirus vaccines. A team of investigators
used a novel metagenomic method consisting of viral particle purification, massively
parallel pyrosequencing, and viral sequence similarity searches to search for adventitious
viruses in eight live attenuated vaccines: oral polio virus vaccine, rubella virus
vaccine, measles virus vaccine, yellow fever virus vaccine, varicella virus vaccine,
two rotavirus vaccines, and measles/mumps/rubella vaccine.
45
DNA sequences originating from porcine circovirus-1 (PCV-1) were detected in two batches
of GSK's live attenuated rotavirus vaccine, Rotarix®. PCV-1 is a small, circular virus
composed of a single strand of DNA. PCV-1 is found commonly among pigs, but is not
known to cause disease in pigs nor other animals, including humans. The investigators
did not identify these sequences in the RotaTeq® rotavirus vaccine manufactured by
Merck.
Upon notification of the findings, GSK initiated studies and confirmed that DNA from
PCV-1 was present in the Rotarix® vaccine, as well as in the cell bank and seed from
which the vaccine is derived. FDA began its own laboratory studies and also confirmed
the presence of DNA from PCV-1 in Rotarix® vaccine. These findings indicated that
the DNA from PCV-1 was likely present since the early stages of the vaccine's development,
including during clinical studies. Merck's live attenuated rotavirus vaccine, RotaTeq®,
was tested by Merck and CBER for potential PCV contamination, and fragments of PCV-1
and PCV-2 DNA were also detected in RotaTeq®.
There was no evidence at the time that DNA from PCV-1 in Rotarix® posed a safety risk.
Pre- and post-market studies demonstrated that Rotarix® is highly effective at preventing
serious gastrointestinal disease caused by rotavirus. In addition, no serious or unexpected
safety concerns had been identified in postmarket surveillance of Rotarix®. While
additional information was gathered, as a precautionary measure, the FDA recommended
on March 22, 2010, that clinicians and public health professionals in the United States
temporarily suspend the use of Rotarix®.
CBER sought external input on the findings of PCV-1 in Rotarix from a special meeting
of the Vaccines and Related Biological Products Advisory Committee (VRBPAC), which
convened on May 7, 2010. GSK and FDA researchers updated the committee on their most
recent findings and the status of current investigations. The investigations at both
GSK and FDA included studies designed to determine whether the PCV-1 DNA is particle
associated, whether infectious PCV-1 virus is present in the vaccine, and whether
PCV-1 is capable of replication in Vero cells or other mammalian cells, including
human cell lines. At the time of the convening of the VRBPAC, the findings of PCV-1
and PCV-2 in RotaTeq® were too preliminary for discussion so the VRBPAC was asked
to discuss the significance of the most recent findings of PCV-1 in Rotarix® vaccine,
the implications of the data for continued use of Rotarix®, and the need for any additional
experiments or data. Based on all of the available information and feedback from the
VRBPAC, CBER concluded that the safety of rotavirus vaccines (Rotarix® and RotaTeq®)
is supported by available data and the benefits of the vaccines, which are known,
are substantial and outweigh any theoretical risk. Therefore CBER recommended the
continued use of both rotavirus vaccines.
The FDA considered the following in reaching this conclusion: (1) Is there a known
risk or is it a theoretical risk? (2) What are the clinical implications (any safety
concerns regarding the agent)? (3) What is the safety record of the product from clinical
trials, controlled post-marketing observational studies, and post-marketing passive
surveillance (e.g., VAERS reports)? (4) What is the benefit/risk profile for the product
(benefit/risk determination must be made for each region or country)?
CBER's laboratory investigation later determined that PCV-1 DNA in Rotarix® is particle
associated and represents near full length DNA and particles are replication competent
in cell culture. No evidence was found that PCV-1 replicated in the human host, i.e.,
no seroconversion. CBER's results for RotaTeq® confirmed that PCV-1 and PCV-2 DNA
fragments are present in Rotateq®.
The following regulatory actions were taken by CBER: the FDA approved revised product
labels to include information about the presence of PCV-1 in Rotarix® and the presence
of PCV-1 and PCV-2 DNA in RotaTeq®. The FDA continues to assess its current regulatory
recommendations for testing of other vaccines for the presence of unknown adventitious
agents. To assist with this assessment, the FDA sent written inquiries to manufacturers
of licensed viral vaccines and/or combination vaccines containing viral antigens asking
them to provide additional information. Specifically, FDA requested information regarding
plans that the manufacturers may have to implement additional adventitious agent testing
methods as part of their manufacturing process as these methods become available,
including, but not limited to, screening for PCV and PCV DNA, as well as any additional
in-process testing for adventitious agents that they may have recently added, but
not reported to FDA.
CBER's comprehensive approach to address unexpected findings in licensed products
involves a thorough scientific investigation, analysis of findings, and a safety risk
assessment. Before serious regulatory decisions are made by the FDA, i.e. suspension
of use, all available scientific data are evaluated, and laboratory studies are initiated,
if feasible. It is critical for the regulatory authority to communicate with manufacturers
and provide guidance where appropriate on investigational plans. CBER's VRBPAC is
available and can be supplemented if necessary with additional experts to provide
scientific expertise and guidance. The investigation process must be transparent to
the public and public health entities should be notified and kept informed of the
investigation. It is also critical to communicate with the international community
to share information and harmonize efforts among various National Regulatory Authorities.
The detection of PCV-1 sequences in Rotarix® vaccine raises complex questions with
potential regulatory implications, not only in regard to PCV-1 specific testing of
vaccines, but in regard to the general use of advanced analytical methods for characterizing
vaccine cell substrates. The power of the new methodology used to detect the PCV-1
sequences suggests that such technologies may uncover the presence of adventitious
agents that might not be detected with current methods. Implementing routine use of
such methods has benefits as well as challenges and risks. Detection methods for adventitious
agents continue to evolve and improve. New methods may have higher sensitivity and
throughput. Novel viruses (not previously known) are frequently being discovered and
could be present in existing or new cell substrates and biological products. These
new technologies could allow detection of previously unknown or undetectable agents,
and may further support safe product development.
Conclusion
The primary responsibility of NRAs is to ensure the quality, safety, and effectiveness
of pharmaceutical products. The implementation of a strong regulatory system will
facilitate these goals, which are especially critical for vaccines that are inherently
more difficult to develop, characterize, and manufacture than most pharmaceutical
products. The FDA has developed a managed review process that provides regulatory
oversight through all phases of vaccine development. Advances across a wide range
of scientific disciplines have enhanced the prospects of developing new and better
vaccines. Novel vaccine approaches, such as recombinant vaccines, and novel adjuvants
and delivery systems pose regulatory challenges for NRAs. However, NRAs should be
dynamic and flexible entities, as they strive to develop regulatory requirements to
address the evolving science. Furthermore, NRAs must be prepared to address public
health emergencies that will require expedited approval mechanisms, such as biological
terrorist events, pandemic influenza, and other emerging infectious diseases.
Acknowledgments
I would like to acknowledge the employees in the Office of Vaccines Research and Review
and the Office of Compliance and Biologics Quality/CBER for their assistance in the
preparation of this manuscript.
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