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      Effects of Conventional and Severe Shot Peening on Residual Stress and Fatigue Strength of Steel AISI 1060 and Residual Stress Relaxation Due to Fatigue Loading: Experimental and Numerical Simulation

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          Abstract

          Abstract

          This study investigates and compares the effects of different shot peening treatments including conventional and severe shot peening on microstructure, mechanical properties, fatigue behavior, and residual stress relaxation of AISI 1060 steel. Shot peening treatments were applied with two Almen intensities of 17 and 21 A and a wide ranges of coverage (100%–1500%). Various microstructural observations were carried out to analyze the evolution of microstructure. Microhardness, residual stress and surface roughness measurements and also axial fatigue test were performed. Moreover, the extent of the residual stress relaxation during cyclic loading was investigated by means of XRD measurements. Furthermore, numerical simulation of residual stress relaxation due to fatigue loading was carried out and validated against experimental investigations. The comparison indicated a good agreement for the surface residual stress relaxation up to 100 cycles. The experimental results indicated the efficiency of severe shot peening processes in obtaining nanostructured surface layer and achieving superior mechanical properties and fatigue behavior. Also, residual stress measurements revealed that stress relaxation started with a high rate at the initial stages of loading and gradually increased at higher number of cycles which was lower in the case of severely shot peened samples compared to the conventionally treated ones.

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          Nanostructured materials: basic concepts and microstructure

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            Nanostructuring of metals by severe plastic deformation for advanced properties.

            Despite rosy prospects, the use of nanostructured metals and alloys as advanced structural and functional materials has remained controversial until recently. Only in recent years has a breakthrough been outlined in this area, associated both with development of new routes for the fabrication of bulk nanostructured materials and with investigation of the fundamental mechanisms that lead to the new properties of these materials. Although a deep understanding of these mechanisms is still a topic of basic research, pilot commercial products for medicine and microdevices are coming within reach of the market. This progress article discusses new concepts and principles of using severe plastic deformation (SPD) to fabricate bulk nanostructured metals with advanced properties. Special emphasis is laid on the relationship between microstructural features and properties, as well as the first applications of SPD-produced nanomaterials.
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              Three strategies to achieve uniform tensile deformation in a nanostructured metal

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                Author and article information

                Contributors
                Journal
                Metals and Materials International
                Met. Mater. Int.
                Springer Science and Business Media LLC
                1598-9623
                2005-4149
                August 2021
                October 30 2020
                August 2021
                : 27
                : 8
                : 2575-2591
                Article
                10.1007/s12540-020-00890-8
                adc37994-aa24-4da6-b297-336165aec935
                © 2021

                https://creativecommons.org/licenses/by/4.0

                https://creativecommons.org/licenses/by/4.0

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