Superior chemical stability of UiO-66 metal-organic frameworks (MOFs) for selective dye adsorption

Porous crystals are strategic materials with industrial applications within petrochemistry, catalysis, gas storage, and selective separation. Their unique properties are based on the molecular-scale porous character. However, a principal limitation of zeolites and similar oxide-based materials is the relatively small size of the pores, typically in the range of medium-sized molecules, limiting their use in pharmaceutical and fine chemical applications. Metal organic frameworks (MOFs) provided a breakthrough in this respect. New MOFs appear at a high and an increasing pace, but the appearances of new, stable inorganic building bricks are rare. Here we present a new zirconium-based inorganic building brick that allows the synthesis of very high surface area MOFs with unprecedented stability. The high stability is based on the combination of strong Zr-O bonds and the ability of the inner Zr6-cluster to rearrange reversibly upon removal or addition of mu3-OH groups, without any changes in the connecting carboxylates. The weak thermal, chemical, and mechanical stability of most MOFs is probably the most important property that limits their use in large scale industrial applications. The Zr-MOFs presented in this work have the toughness needed for industrial applications; decomposition temperature above 500 degrees C and resistance to most chemicals, and they remain crystalline even after exposure to 10 tons/cm2 of external pressure.

Hydrothermal stability is a pertinent issue to address for many industrial applications where percent levels of water can be present at temperatures ranging from subambient to several hundred degrees. Our objective is to understand relative stabilities of MOF materials through experimental testing combined with molecular modeling. This will enable the ultimate design of materials with improved hydrothermal stability, while maintaining the properties of interest. The tools that we have employed for these studies include quantum mechanical calculations based upon cluster models and combinatorial steaming methods whereby a steam stability map was formulated according to the relative stability of different materials. The experimental steaming method allows for high throughput screening of materials stability over a broad range of steam levels as well as in-depth investigation of structural transformations under more highly resolved conditions, while the cluster model presented here yields the correct trends in hydrothermal stability. Good agreement was observed between predicted relative stabilities of materials by molecular modeling and experimental results. Fundamental information from these studies has provided insight into how metal composition and coordination, chemical functionality of organic linker, framework dimensionality, and interpenetration affect the relative stabilities of PCP materials. This work suggests that the strength of the bond between the metal oxide cluster and the bridging linker is important in determining the hydrothermal stability of the PCP. Although the flexibility of the framework plays a role, it is not as important as the metal-linker bond strength. This demonstration of alignment between experimental and calculated observations has proven the validity of the method, and the insight derived herein insight facilitates direction in designing ideal MOF materials with improved hydrothermal stability for desired applications.