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      A Review on Current Nanofiber Technologies: Electrospinning, Centrifugal Spinning, and Electro‐Centrifugal Spinning

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          Abstract

          Nanofiber‐based products are widely used in the fields of public health, air/water filtration, energy storage, etc. The demand for nonwoven products is rapidly increasing especially after COVID‐19 pandemic. Electrospinning is the most popular technology to produce nanofiber‐based products from various kinds of materials in bench and commercial scales. While centrifugal spinning and electro‐centrifugal spinning are considered to be the other two well‐known technologies to fabricate nanofibers. However, their developments are restricted mainly due to the unnormalized spinning devices and spinning principles. High solution concentration and high production efficiency are the two main strengths of centrifugal spinning, but beaded fibers can be formed easily due to air perturbation or device vibration. Electro‐centrifugal spinning is formed by introducing a high voltage electrostatic field into the centrifugal spinning system, which suppresses the formation of beaded fibers and results in producing elegant nanofibers. It is believed that electrospinning can be replaced by electro‐centrifugal spinning in some specific application areas. This article gives an overview on the existing devices and the crucial processing parameters of these nanofiber technologies, also constructive suggestions are proposed to facilitate the development of centrifugal and electro‐centrifugal spinning.

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          Electrospinning and Electrospun Nanofibers: Methods, Materials, and Applications

          Electrospinning is a versatile and viable technique for generating ultrathin fibers. Remarkable progress has been made with regard to the development of electrospinning methods and engineering of electrospun nanofibers to suit or enable various applications. We aim to provide a comprehensive overview of electrospinning, including the principle, methods, materials, and applications. We begin with a brief introduction to the early history of electrospinning, followed by discussion of its principle and typical apparatus. We then discuss its renaissance over the past two decades as a powerful technology for the production of nanofibers with diversified compositions, structures, and properties. Afterward, we discuss the applications of electrospun nanofibers, including their use as “smart” mats, filtration membranes, catalytic supports, energy harvesting/conversion/storage components, and photonic and electronic devices, as well as biomedical scaffolds. We highlight the most relevant and recent advances related to the applications of electrospun nanofibers by focusing on the most representative examples. We also offer perspectives on the challenges, opportunities, and new directions for future development. At the end, we discuss approaches to the scale-up production of electrospun nanofibers and briefly discuss various types of commercial products based on electrospun nanofibers that have found widespread use in our everyday life.
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            The journal coverage of Web of Science and Scopus: a comparative analysis

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              Near-field electrospinning.

              A near-field electrospinning (NFES) process has been developed to deposit solid nanofibers in a direct, continuous, and controllable manner. A tungsten electrode with tip diameter of 25 microm is used to construct nanofibers of 50-500 nm line width on silicon-based collectors while the liquid polymer solution is supplied in a manner analogous to that of a dip pen. The minimum applied bias voltage is 600 V, and minimum electrode-to-collector distance is 500 microm to achieve position controllable deposition. Charged nanofibers can be orderly collected, making NFES a potential tool in direct write nanofabrication for a variety of materials.
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                Author and article information

                Journal
                Macromolecular Materials and Engineering
                Macro Materials & Eng
                Wiley
                1438-7492
                1439-2054
                March 2023
                October 26 2022
                March 2023
                : 308
                : 3
                Affiliations
                [1 ] Department of Biobased Materials Science Kyoto Institute of Technology Matsugasaki Hashikamicho 1 Sakyoku Kyoto 606‐8585 Japan
                [2 ] School of Fashion Design and Engineering Zhejiang Sci‐Tech University Hangzhou Zhejiang 310018 China
                [3 ] Department of Biomedical Engineering Military Institute of Science and Technology (MIST) Dhaka 1216 Bangladesh
                [4 ] College of Biomass Science and Engineering Sichuan University Chengdu 610065 China
                Article
                10.1002/mame.202200502
                13f9f843-fcfe-4b2f-9c50-7348e4b54d48
                © 2023

                http://creativecommons.org/licenses/by/4.0/

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