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      Direct Imaging of Local pH Reveals Bubble-Induced Mixing in a CO 2 Electrolyzer

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          Abstract

          Electrochemical CO 2 reduction poses a promising pathway to produce hydrocarbon chemicals and fuels without relying on fossil fuels. Gas diffusion electrodes allow high selectivity for desired carbon products at high current density by ensuring a sufficient CO 2 mass transfer rate to the catalyst layer. In addition to CO 2 mass transfer, the product selectivity also strongly depends on the local pH at the catalyst surface. In this work, we directly visualize for the first time the two-dimensional (2D) pH profile in the catholyte channel of a gas-fed CO 2 electrolyzer equipped with a bipolar membrane. The pH profile is imaged with operando fluorescence lifetime imaging microscopy (FLIM) using a pH-sensitive quinolinium-based dye. We demonstrate that bubble-induced mixing plays an important role in the Faradaic efficiency. Our concentration measurements show that the pH at the catalyst remains lower at −100 mA cm –2 than at −10 mA cm –2, implying that bubble-induced advection outweighs the additional OH flux at these current densities. We also prove that the pH buffering effect of CO 2 from the gas feed and dissolved CO 2 in the catholyte prevents the gas diffusion electrode from becoming strongly alkaline. Our findings suggest that gas-fed CO 2 electrolyzers with a bipolar membrane and a flowing catholyte are promising designs for scale-up and high-current-density operation because they are able to avoid extreme pH values in the catalyst layer.

          Abstract

          The electrochemical CO 2 reduction reaction depends strongly on the local pH at the cathode gas diffusion electrode. We use a 2D imaging technique to show that gas bubble evolution plays a critical role in the local pH profile and CO 2 mass transfer.

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          What would it take for renewably powered electrosynthesis to displace petrochemical processes?

          Electrocatalytic transformation of carbon dioxide (CO 2 ) and water into chemical feedstocks offers the potential to reduce carbon emissions by shifting the chemical industry away from fossil fuel dependence. We provide a technoeconomic and carbon emission analysis of possible products, offering targets that would need to be met for economically compelling industrial implementation to be achieved. We also provide a comparison of the projected costs and CO 2 emissions across electrocatalytic, biocatalytic, and fossil fuel–derived production of chemical feedstocks. We find that for electrosynthesis to become competitive with fossil fuel–derived feedstocks, electrical-to-chemical conversion efficiencies need to reach at least 60%, and renewable electricity prices need to fall below 4 cents per kilowatt-hour. We discuss the possibility of combining electro- and biocatalytic processes, using sequential upgrading of CO 2 as a representative case. We describe the technical challenges and economic barriers to marketable electrosynthesized chemicals.
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            Advances and challenges in understanding the electrocatalytic conversion of carbon dioxide to fuels

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              CO2 reduction on gas-diffusion electrodes and why catalytic performance must be assessed at commercially-relevant conditions

              The substantial implications of high current densities on the local reaction environment and design of catalysts for electrochemical CO 2 reduction are addressed. The presented perspectives also reflect on current practices within the field and offer new opportunities for both future catalyst and system-focused research efforts. Electrocatalytic CO 2 reduction has the dual-promise of neutralizing carbon emissions in the near future, while providing a long-term pathway to create energy-dense chemicals and fuels from atmospheric CO 2 . The field has advanced immensely in recent years, taking significant strides towards commercial realization. Catalyst innovations have played a pivotal role in these advances, with a steady stream of new catalysts providing gains in CO 2 conversion efficiencies and selectivities of both C1 and C2 products. Comparatively few of these catalysts have been tested at commercially-relevant current densities (∼200 mA cm −2 ) due to transport limitations in traditional testing configurations and a research focus on fundamental catalyst kinetics, which are measured at substantially lower current densities. A catalyst's selectivity and activity, however, have been shown to be highly sensitive to the local reaction environment, which changes drastically as a function of reaction rate. As a consequence of this, the surface properties of many CO 2 reduction catalysts risk being optimized for the wrong operating conditions. The goal of this perspective is to communicate the substantial impact of reaction rate on catalytic behaviour and the operation of gas-diffusion layers for the CO 2 reduction reaction. In brief, this work motivates high current density catalyst testing as a necessary step to properly evaluate materials for electrochemical CO 2 reduction, and to accelerate the technology toward its envisioned application of neutralizing CO 2 emissions on a global scale.
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                Author and article information

                Journal
                ACS Sustain Chem Eng
                ACS Sustain Chem Eng
                sc
                ascecg
                ACS Sustainable Chemistry & Engineering
                American Chemical Society
                2168-0485
                03 July 2023
                17 July 2023
                : 11
                : 28
                : 10430-10440
                Affiliations
                [1]Department of Chemical Engineering, Delft University of Technology , Van der Maasweg 9, 2629 HZ Delft, The Netherlands
                Author notes
                Author information
                https://orcid.org/0000-0001-7664-6949
                https://orcid.org/0000-0002-4705-6453
                Article
                10.1021/acssuschemeng.3c01773
                10354799
                37476421
                2e675806-503b-4cb2-9006-9fbb6e19e53e
                © 2023 The Authors. Published by American Chemical Society

                Permits the broadest form of re-use including for commercial purposes, provided that author attribution and integrity are maintained ( https://creativecommons.org/licenses/by/4.0/).

                History
                : 25 March 2023
                : 07 June 2023
                Funding
                Funded by: H2020 European Research Council, doi 10.13039/100010663;
                Award ID: 852115
                Categories
                Research Article
                Custom metadata
                sc3c01773
                sc3c01773

                co2 reduction,operando fluorescence imaging,gas diffusion electrode,bipolar membrane,ph imaging

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