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      Repurposing of waste PET by microbial biotransformation to functionalized materials for additive manufacturing

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          Abstract

           

          Plastic waste is an outstanding environmental thread. Poly(ethylene terephthalate) (PET) is one of the most abundantly produced single-use plastics worldwide, but its recycling rates are low. In parallel, additive manufacturing is a rapidly evolving technology with wide-ranging applications. Thus, there is a need for a broad spectrum of polymers to meet the demands of this growing industry and address post-use waste materials. This perspective article highlights the potential of designing microbial cell factories to upcycle PET into functionalized chemical building blocks for additive manufacturing. We present the leveraging of PET hydrolyzing enzymes and rewiring the bacterial C2 and aromatic catabolic pathways to obtain high-value chemicals and polymers. Since PET mechanical recycling back to original materials is cost-prohibitive, the biochemical technology is a viable alternative to upcycle PET into novel 3D printing materials, such as replacements for acrylonitrile butadiene styrene. The presented hybrid chemo-bio approaches potentially enable the manufacturing of environmentally friendly degradable or higher-value high-performance polymers and composites and their reuse for a circular economy.

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          Biotransformation of waste PET to high-value platform chemicals for additive manufacturing.

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          Biotransformation of waste PET to high-value platform chemicals for additive manufacturing.

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          Most cited references165

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          Production, use, and fate of all plastics ever made

          We present the first ever global account of the production, use, and end-of-life fate of all plastics ever made by humankind.
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            Polymers for 3D Printing and Customized Additive Manufacturing

            Additive manufacturing (AM) alias 3D printing translates computer-aided design (CAD) virtual 3D models into physical objects. By digital slicing of CAD, 3D scan, or tomography data, AM builds objects layer by layer without the need for molds or machining. AM enables decentralized fabrication of customized objects on demand by exploiting digital information storage and retrieval via the Internet. The ongoing transition from rapid prototyping to rapid manufacturing prompts new challenges for mechanical engineers and materials scientists alike. Because polymers are by far the most utilized class of materials for AM, this Review focuses on polymer processing and the development of polymers and advanced polymer systems specifically for AM. AM techniques covered include vat photopolymerization (stereolithography), powder bed fusion (SLS), material and binder jetting (inkjet and aerosol 3D printing), sheet lamination (LOM), extrusion (FDM, 3D dispensing, 3D fiber deposition, and 3D plotting), and 3D bioprinting. The range of polymers used in AM encompasses thermoplastics, thermosets, elastomers, hydrogels, functional polymers, polymer blends, composites, and biological systems. Aspects of polymer design, additives, and processing parameters as they relate to enhancing build speed and improving accuracy, functionality, surface finish, stability, mechanical properties, and porosity are addressed. Selected applications demonstrate how polymer-based AM is being exploited in lightweight engineering, architecture, food processing, optics, energy technology, dentistry, drug delivery, and personalized medicine. Unparalleled by metals and ceramics, polymer-based AM plays a key role in the emerging AM of advanced multifunctional and multimaterial systems including living biological systems as well as life-like synthetic systems.
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              Mechanical and chemical recycling of solid plastic waste

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                Author and article information

                Contributors
                Journal
                J Ind Microbiol Biotechnol
                J Ind Microbiol Biotechnol
                jimb
                Journal of Industrial Microbiology & Biotechnology
                Oxford University Press
                1367-5435
                1476-5535
                2023
                29 May 2023
                29 May 2023
                : 50
                : 1
                : kuad010
                Affiliations
                School of Biological Science, Southern Illinois University Carbondale , Carbondale, IL 62901, USA
                School of Biological Science, Southern Illinois University Carbondale , Carbondale, IL 62901, USA
                Department of Materials Science and Chemical Engineering, the Stony Brook University Cancer Center, Stony Brook University , Stony Brook, NY 11794, USA
                Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign , Urbana, IL 61801, USA
                School of Biological Science, Southern Illinois University Carbondale , Carbondale, IL 62901, USA
                Fermentation Science Institute, Southern Illinois University Carbondale , Carbondale, IL 62901, USA
                Author notes
                Correspondence should be addressed to: Lahiru N. Jayakody, School of Biological Science, Southern Illinois University Carbondale, Carbondale, IL, USA. E-mail: Lahiru.Jayakody@ 123456siu.edu
                Author information
                https://orcid.org/0000-0001-8405-5022
                Article
                kuad010
                10.1093/jimb/kuad010
                10549213
                37248049
                72134a88-9f0c-495b-9a7f-62231438c544
                © The Author(s) 2023. Published by Oxford University Press on behalf of Society of Industrial Microbiology and Biotechnology.

                This is an Open Access article distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivs licence ( https://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial reproduction and distribution of the work, in any medium, provided the original work is not altered or transformed in any way, and that the work is properly cited. For commercial re-use, please contact journals.permissions@ 123456oup.com

                History
                : 22 February 2023
                : 20 May 2023
                : 04 October 2023
                Page count
                Pages: 22
                Funding
                Funded by: Green Core LCC, Japan;
                Award ID: C-22-0027
                Categories
                Metabolic Engineering and Synthetic Biology
                Review
                Jimb/7
                AcademicSubjects/SCI01150
                AcademicSubjects/SCI00540

                Biotechnology
                3d-printing,pet,synthetic microbes,platform chemical,upcycle
                Biotechnology
                3d-printing, pet, synthetic microbes, platform chemical, upcycle

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