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      Additive manufacturing technologies with emphasis on stereolithography 3D printing in pharmaceutical and medical applications: A review

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          Abstract

          Three-dimensional (3D) printing or Additive Manufacturing (AM) technology is an innovative tool with great potential and diverse applications in various fields. As 3D printing has been burgeoning in recent times, a tremendous transformation can be envisaged in medical care, especially the manufacturing procedures leading to personalized medicine. Stereolithography (SLA), a vat-photopolymerization technique, that uses a laser beam, is known for its ability to fabricate complex 3D structures ranging from micron-size needles to life-size organs, because of its high resolution, precision, accuracy, and speed. This review presents a glimpse of varied 3D printing techniques, mainly expounding SLA in terms of the materials used, the orientation of printing, and the working mechanisms. The previous works that focused on developing pharmaceutical dosage forms, drug-eluting devices, and tissue scaffolds are presented in this paper, followed by the challenges associated with SLA from an industrial and regulatory perspective. Due to its excellent advantages, this technology could transform the conventional “one dose fits all” concept to bring digitalized patient-centric medication into reality.

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          Polymers for 3D Printing and Customized Additive Manufacturing

          Additive manufacturing (AM) alias 3D printing translates computer-aided design (CAD) virtual 3D models into physical objects. By digital slicing of CAD, 3D scan, or tomography data, AM builds objects layer by layer without the need for molds or machining. AM enables decentralized fabrication of customized objects on demand by exploiting digital information storage and retrieval via the Internet. The ongoing transition from rapid prototyping to rapid manufacturing prompts new challenges for mechanical engineers and materials scientists alike. Because polymers are by far the most utilized class of materials for AM, this Review focuses on polymer processing and the development of polymers and advanced polymer systems specifically for AM. AM techniques covered include vat photopolymerization (stereolithography), powder bed fusion (SLS), material and binder jetting (inkjet and aerosol 3D printing), sheet lamination (LOM), extrusion (FDM, 3D dispensing, 3D fiber deposition, and 3D plotting), and 3D bioprinting. The range of polymers used in AM encompasses thermoplastics, thermosets, elastomers, hydrogels, functional polymers, polymer blends, composites, and biological systems. Aspects of polymer design, additives, and processing parameters as they relate to enhancing build speed and improving accuracy, functionality, surface finish, stability, mechanical properties, and porosity are addressed. Selected applications demonstrate how polymer-based AM is being exploited in lightweight engineering, architecture, food processing, optics, energy technology, dentistry, drug delivery, and personalized medicine. Unparalleled by metals and ceramics, polymer-based AM plays a key role in the emerging AM of advanced multifunctional and multimaterial systems including living biological systems as well as life-like synthetic systems.
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            Photopolymerization in 3D Printing

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              The power of thiol-ene chemistry

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                Author and article information

                Contributors
                Journal
                Int J Pharm X
                Int J Pharm X
                International Journal of Pharmaceutics: X
                Elsevier
                2590-1567
                03 January 2023
                December 2023
                03 January 2023
                : 5
                : 100159
                Affiliations
                [a ]Department of Pharmaceutics and Drug Delivery, School of Pharmacy, The University of Mississippi, University, MS 38677, USA
                [b ]Pii Center for Pharmaceutical Technology, The University of Mississippi, University, MS 38677, USA
                Author notes
                [* ]Corresponding author at: Pii Center for Pharmaceutical Technology, Pharmaceutics and Drug Delivery, University of Mississippi, MS 38677, USA. marepka@ 123456olemiss.edu
                [1]

                Authors contributed equally.

                Article
                S2590-1567(23)00003-8 100159
                10.1016/j.ijpx.2023.100159
                9827389
                36632068
                36b58af1-b00e-4224-b297-c595ab3ec506
                © 2023 The Authors

                This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

                History
                : 19 December 2022
                : 31 December 2022
                : 2 January 2023
                Categories
                Special Issue on Latest trends in pharmaceutical printing

                additive manufacturing,stereolithography,photocurable polymers,photopolymerization,personalized medicine,sla, stereolithography,am, additive manufacturing,api, active pharmaceutical ingredient,jt printing, jet printing,fdm, fused deposition modeling,sls, selective laser sintering

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